Brick Patios - Build One

By Tim Carter
©1993-2009 Tim Carter

Summary: Build a patio of brick for a beautiful home enhancement. Brick patios of paving brick are solid. Good patio designs add living space as outdoor rooms. Here's how to create yours.

DEAR TIM: My husband and I are going to build a patio. We want an authentic brick patio. Is there a special brick we should use? What method of installation do you feel is the most permanent? Can you offer any brick laying tips? S. E.

DEAR S. E.: Now here is a subject close to home for me. If you can make it to my house this weekend, you can help me finish my lower brick patio. I've installed thousands of brick in patios, sidewalks and stairways around my current home and my previous residence. They make superb, decorative patio surfaces.

Paving brick is a special brick. It needs to be sufficiently hard to resist years of foot and often motorized traffic. In addition, the brick must have a high skid or slip resistance. Look for a brick that has a rough or wire cut surface. If you live in a climate that experiences cold weather, be sure to ask if the brick is graded for severe weather (SW). Do not purchase the brick without this guarantee.

Paving brick usually is available in two sizes. Both types are solid with no inner voids. I prefer to use the one that is only 1 and 1/2 inches thick. If you expect heavy vehicle traffic you may wish to use a paving brick that is 2 and 3/8 inch thick.

You have several options with respect to installing the brick. You can use a flexible, semi-rigid,or a rigid base system. The flexible base consists of a bed of crushed gravel and sand. A semi-rigid base incorporates a layer of asphalt beneath the paving brick. I happen to prefer the rigid method. This involves mortaring the paving brick to a steel reinforced concrete slab.

You begin this project by determining where the top surface of the patio will be. Excavate the ground to a depth of 8 inches. Install the necessary wooden or steel forms to create the shape of the patio. Use 1/2 inch plywood to make gentle or tight curves. The top of the forms should be 2 inches below the anticipated finish surface of the patio (assuming you are using the 1 1/2 inch thick brick).

Once the forms are set, install 2 inches of washed pea gravel. This gravel helps promote drainage beneath the concrete. Now it is time to place the 1/2 inch steel reinforcing bars. Create a grid work by placing these every two feet in both directions. Place the steel on small pieces of brick so that the steel ends up in the middle of the 4 inch thick slab. Pour the concrete base using a mix with a minimum compressive strength of 4,000 pounds per square inch. Strike the surface of the concrete with a board to remove any high spots.

After the concrete hardens, it is time to lay brick. Begin by installing all of the edge brick first. The brick should be laid in a 1/2 inch thick bed of Portland cement mortar (3 parts sand to 1 part cement). Do not use standard bricklayer's mortar mix! Let the edge brick dry for 1 - 2 days. Stretch a string between the edge brick and begin filling in the center of the patio laying a course at a time. The space between each brick is filled after all the brick are laid. I use a grout bag that resembles a cake icing bag. Mix 1 part fine sand to 1 part cement for this purpose. Let the mixture flow from the bag until it overfills each joint. The mixture will get stiff within 15 - 20 minutes. Scrape off the excess and get ready to party!

Deck planning and construction can be simplified if you have Building and Designing Decks by your side. This book has magnificent color photographs and 3D illustrations. Every step of the deck building process is covered. You learn about planning, materials, construction methods and more. The photographs alone are worth the purchase price. It is a solid investment. Just click the book to purchase it!

If you want additional swell ideas for decks, Porches, Decks and Outbuildings will interest you. This book is a collection of past articles about porch, deck and outbuilding construction that were originally published in Fine Homebuilding magazine. To purchase it, just click the photo of the book.

 



Comments:

Tom Beaver
20 Dec 2007, 10:02
I have a cement porch I would like to have bricked. I have layed a lot of ceramic tile. Would I trowell the brick morter like I would thinset for ceramic tile. Do you have any tips for ensuring a flat finished surface.
AsktheBuilder
20 Dec 2007, 10:08
Tom,
Yes I do. Please read ALL of my columns about brick patios. There are several!
Pam
12 Apr 2008, 15:59
I have an existing slab of concrete. Part of it is good. The other part has cracekd is is grown in with weeds and grass. I would like to make this a patio. I am going to make my own stones, but need some advice on how to set them in on this area. Thanks.

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