EIFS - Can be a Nightmare

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By Tim Carter
©1993-2010 Tim Carter

Summary: EIFS has new water management systems. Synthetic stucco problems from poor water membranes or flashings cause rot. EIFS new system has fewer problems.

! ! !See Author's Notes at Bottom of the Column ! ! !

DEAR TIM: My husband and I are building a new home. Our architect has suggested the synthetic stucco EIFS system. However, I saw a TV news report that houses built with this material are suffering from wood rot. Is this true? Can we build using the EIFS system without worrying about possible damage to our new home? Marcy R., Lincolnwood, IL

DEAR MARCY: The TV news report you saw is true. Undoubtedly the product that was being discussed was barrier Exterior Insulating Finishing System (EIFS). This product is a synthetic stucco system that was developed over 25 years ago. Wood rot problems are being reported in North Carolina, Georgia, Louisiana, Washington, Kentucky, Texas, California, Tennessee, Ohio, Illinois, Virginia, and numerous other states/cities. The only barrier EIFS houses immune from the rot problem are those that never get rained on.

The barrier EIFS system mutated when it was introduced to residential building materials. For many years prior to its use on residential houses, the material was originally applied directly over concrete block and masonry structures, and to buildings that were built using steel and other non- wood products. The actual synthetic stucco material blocks the movement of liquid water and vast quantities of water vapor. Barrier EIFS products that have been used in the past and are still being sold and marketed by several companies can trap water. Rainwater and wind driven rain can work their way past the acrylic polymer coating and the foam insulation that is glued directly to the wood framing and sheathing members of your house. Once the water becomes trapped between the wood sheathing and the foam insulation, rot problems begin.

Barrier EIFS is very, very different from traditional exterior wall surfaces like wood siding, brick, traditional cement stucco, and stone. These materials often quickly signal you when water has somehow gotten between them and the wood framing and sheathing. Painted wood siding will usually peel and blister. Brick, cement stucco, and other masonry homes will telegraph the presence of penetrating water by visible leaks inside your home or by producing efflorescence as the water leaves the masonry materials. In other words, these materials can breathe.

Barrier EIFS is sinister. The coating is a highly effective "shrink-wrap" that seals in trapped water that sneaks past caulk joints and other entry points. Barrier EIFS homes rarely communicate any early warning visible exterior signs that massive wood rot is present just inches away.

The developers of barrier EIFS made some basic mistakes. They disregarded the accumulated knowledge and experience of the old cement stucco craftsmen. These craftsmen discovered that you could apply cement stucco to wood framed houses as long as you installed a water barrier membrane (they used asphalt saturated felt paper) and different types of metal flashings around windows, doors, and any other object that penetrated the stucco exterior. The flashings collect the water and re-direct it outside. Barrier EIFS systems in place today do not have the protective water membrane or flashings. The manufacturers hope that caulk or sealants will prevent water from entering between where the barrier EIFS stops and windows, doors, pipes, vents, etc. begin. The trouble is, this same caulk also stops water from exiting the barrier EIFS!

The problem is so severe that a class action lawsuit has been allowed (certified) in North Carolina. Other class action suits have been filed in Texas and Louisiana but the courts have not yet ruled on the certification of these suits. Some insurance policies are also beginning to modify coverage on barrier EIFS homes. The use of traditional barrier EIFS in residential construction is not permitted by two major building code authorities (BOCA and ICBO). Instead, they now mandate that new EIFS systems incorporate a water management drainage plane just behind the foam insulating board and the synthetic stucco.

The new water management EIFS systems utilize the same techniques that the old cement stucco craftsmen used, however, better water membranes and flashings are available today. If you install a new water managed drainable EIFS system on your new home according to the manufacturer's specifications, you should have little or no water problems.

Because local building code authorities can modify model building codes, barrier EIFS construction may still be sold to unsuspecting builders and homeowners like you. Certain manufacturers maintain that barrier EIFS is less expensive to install than EIFS systems with drainage, that homebuilders and contractors have confidence in their ability to "do the job right", and that the houses are being built in relatively dry climates where damage from moisture intrusion is far less likely to occur. Unfortunately, these manufacturers don't have any "written" guidelines that tell you where it is safe to build a barrier EIFS house. As the barrier EIFS wood rot problems continue to spread and intensify, insurance executives, code officials, attorneys, progressive EIFS manufacturers, and myself seem to think seem to think that perhaps barrier EIFS houses work best only in the middle of the Sahara desert!

Author's Notes:

February, 2002

A recent Virginia Circuit Court judge has just ruled that Dryvit's Outsulation is defective. He concludes "even if the Outsulation were perfectly applied according to Dryvit's specifications, instructions, and details, the patented Outsulation 'system' consisting of the method of application and the component parts, is intrinsically defective and thus, is not merchantable." This information was provided to me by the webmaster of another website called eifsfacts.org.

January, 1999

Whew, what a column! After this column appeared nationally in the fall of 1998, I received scathing letters from barrier EIFS manufacturers, their representatives, installers, distributors, etc. I knew the letters would come, and I anticipated the content of the letters. Just as I expected, the barrier EIFS companies and those whose livelihood is tied to them tried to deflect the blame and responsibility for the rot problems we are seeing. The reason is simple. Money. There are huge dollars at risk in this maelstrom.

Here are some facts you need to know:

When I began research for this column I sent 14 written questions to the association (EIMA) that represents many of the barrier EIFS manufacturers. The written responses to the questions were shallow and contained statements that simply were not true.

The president of EIMA, Mr. Stephan E. Klamke, refused to be interviewed by me for the column.

The barrier EIFS manufacturers could not produce any written guidelines telling you or any other person where it was not advisable to build a barrier EIFS home. I asked for these guidelines based upon a statement that an EIMA representative had made. This person indicated that EIMA felt that it was not a good idea to build barrier EIFS homes in areas that experience high levels of humidity. I asked him, "So where is the line drawn? Where is it too humid to build a barrier EIFS home?"

The chief counsel for Dryvit Systems, Inc. - Mr. Kenneth J. Nota - wrote numerous Letters to the Editor to many of the papers that ran my column. His letters contain numerous statements that simply are not true.

Just before the above column ran in papers across the nation, Senergy - a major player in the EIFS market resigned from EIMA over fundamental differences in opinion over how the barrier EIFS controversy was being handled by EIMA. Senergy was one of the key members in EIMA!

I worked for several months with the producers of Dateline NBC on a very important barrier EIFS report. They performed random testing of barrier EIFS houses on the East Coast and uncovered severe wood rot.

This barrier EIFS storm is far from over. Stay tuned to AsktheBuilder for the facts!

January, 2007

We received an email letting us know that BASF/Senergy is currently a member of EIMA.

When we wrote this column we checked with EIMA, and as of 1996, they were not a member to the "BEST OF OUR KNOWLEDGE."

But as of January 23, 2007, we find that they are listed as a member.

 





Comments:

audley diamond
06 Feb 2008, 11:48
i am having bubbling beind eifs finish on concrete block walls.. the top of he walls are capped with either metal or concrete sealed poured caps. the house sits on the chesapeake bay. every sub blames the other.. senergy blames builder for having flat caps, builder blames senergy product, installer blames product for being porous. who do i turn to? help!
AsktheBuilder
06 Feb 2008, 15:30
Audley,
The problem could be hydrostatic pressure behind the wall! I also agree with Synergy. The product must be installed according to the written specifications. This puts the blame on the sub *and* the builder. Do NOT pay for this until you are 100% satisfied.
Rob
07 Feb 2008, 06:20
The bubbling is caused by poor bonding of the EIFS basecoat to the substrate.

I disagree that folks should put all their trust in specifications. After all, the applicators were installing EIFS in accordance with manufacturer specifications in the 90's and we still had massive moisture problems. Manufacturers to this day are still selling products for direct apply EIFS systems on wood. (ADEPS)Don't blame the subs, look at the specs. EIFS is not rocket science but some fundamental practices must be implemented to insure the integrity of EIFS. The most important thing to remember is that EIFS does not belong on wood and that prior to application of EIFS on block or any other substrate for that matter, the surface must be primed first.
Rick Batton
07 Feb 2008, 12:39
Can hydrostatic presure build up behind EIFS base coat on poured block walls due to extreme winds and moisture through a side wall located 40 ft. from the bay.This wall is covered by living space above preventing the chance water entering from above.
AsktheBuilder
08 Feb 2008, 08:11
Rob,
Amen brother! Finally another person who feels as I do....... I have been saying what you just said since 1995. Go back and read my first columns on Barrier EIFS. My comments about blame were to stop the finger pointing. I agree that if an installer feels a spec is wrong, they should bring it to the attention of the the builder or homeowner. But someone ultimately has to take responsibility. That is the good-faith agreement between the homeowner and the builder. The homeowner expects a trouble-free job. If the builder does not have confidence in a material or system the owner wants, then the builder - in writing - needs to wash his hands with the owner.
AsktheBuilder
08 Feb 2008, 09:30
Rick,
I think it is absolutely possible.
Jed
28 Mar 2008, 09:14
If the house was built in 2003 is it possible the builder did it right? How can we verify before buying?
AsktheBuilder
29 Mar 2008, 12:44
Jed,
Did you ever see the movie Monty Python and the Holy Grail? RUN AWAY ! ! ! ! !! !
elaine costello
26 Apr 2008, 12:12
How often should eifs be painted?
We had our house power washed once to get rid of stains, and am now thinking
of re-painting. The eifs is 8 years old. We've repaired some patches, but staining has returned. Still don't like it, but we're stuck with it.
Sure wish we had chosed brick.
John
09 Jun 2008, 21:31
Hello Rob,
I am considering to buy a house with EIFS comprising 1/8 of the total house area. I got a professional inspector to come evaluate the situation. He did not recommend that the seller replace it with a water drainage system , but to just fix it with expandable tubing where it meets brick etc. This guy is supposed to be the only expert in western PA. Would you go ahead and proceed with his recs or would you walk away?

Thanks
John

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