Ask the BuilderAsk the Builder
Ask the Builder's on:

Subscribe to askthebuilder's videos

Air Conditioning
Asphalt - Blacktop
Brick
Building Tips
Cabinets
Caulk
Ceilings
Ceramic Tile
Checklists
Chimneys
Concrete
Concrete Defects
Concrete Installation
Condensation
Countertops
Deck Construction
Deck Maintenance
Design
DIY
Doors
Drainage
Drywall - Plaster
DVDs
EBooks - EDocs
Electrical
Energy Savings
Engineered Wood
Fences
Fireplaces
Flooring
Foundation
Garage Doors
Glue
Hardware
Heating Design
Home Builders
Home Depot Stories
House Plans
Hurricanes
Insects
Inspections
Insulation
Interior Walls
Kitchen
Lighting
Lots
Miscellaneous
Mold
New Construction
Newsletters
Online Courses
Outdoor Projects
Painting - Staining
Patio
Payments
Plumbing Design
Plumbing Supplies
Projects
Radiant Barrier
Remodeling
Retaining Walls
Roofing
Rough Lumber
Screened Porches
Sheds
Siding
Specialty Accessories
Stone
Storage
Structural
Stucco - EIFS
Tools
Trim Lumber
Vapor Barrier
Ventilation
Videos
Walk Throughs
Wallpaper
Windows
Glossary






Fixing a Pocket Door

By Tim Carter
©1993-2008 Tim Carter
Summary: Pocket door hardware and tracks that are of lower quality sometimes fail. Pocket doors that jump off the track or will not pull out of the pocket can be repaired. Door frames and components for pocket doors should be of the highest quality.

Related Articles: pocket doors, pocket door problems, pocket door hardware

DEAR TIM: I have a troublesome pocket door between my master bedroom and the master bath. The door constantly jumps off the single rail track. I am convinced I need to install new hardware to permanently solve the problem. What is the best hardware to use and is there an easy way to complete the repair? Jorge F., Chula Vista, CA

DEAR JORGE: I must tell you that I love pocket doors but only ones that work smoothly. As you might expect, I have had to troubleshoot more than my fair share of minimum quality pocket door rollers and tracks that give homeowners problems on a routine basis. Twisted doors, settlement issues, poor initial installation, etc. can cause pocket doors to become problem doors. The good news is that you should be able to quickly replace several parts or install a new pocket door frame kit. Choose wisely and your door will be trouble free from now on.

This if the track of a modern pocket door. The finish jambs have not been installed and I can both adjust the door and actually remove the door from the wheeled trolleys. When I do install the finish jambs, they will be scewed into the rough jambs with decorative screws that are flush with the surface of the wood. This way I can easily remove the finish jambs should I have to work on the door.
Purchasing a new pocket door frame and track is relatively easy. Most traditional lumber yards that sell doors can supply you with a top quality kit. You are looking for a frame that has a one piece box shaped track system that has two J shaped tracks that face each other. This track accepts two tricycle type roller trucks that attach to the top of the door. Once the three wheeled trucks are placed in the track and the door is connected to these truck assemblies, it is impossible for the door to jump from the track. The design is simply brilliant. I have installed many of these and even have one in my own home. The doors glide back and forth as smoothly as I swing in my hammock on a lazy summer afternoon.

Just so you know, getting the parts is the easy part of the job. Performing the surgery to replace the old frame can be tricky. The difficulty of the task depends upon the wall treatment on each side of the pocket door. If the surfaces are wallpapered, then be prepared for misery. If the surfaces are painted drywall, it is entirely possible that the walls and door can be restored to as good as new in as little as 48 hours.

Removal of the trim casing around the door is the first step you must do to remove the pocket door. If you take your time using wide pry bars, you can often salvage this trim. The jamb material that covers the rough framing is the next thing to remove. At this point you have completely exposed half of the track. If you determine that the width and height of the new track match the existing one, you are in fantastic shape. Your challenge now is to gain access to the hidden part of the track.

The metal pocket door track typically is connected to a wooden frame member with screws. Remove the door from the pocket and take it off the track. Use a flashlight and peer up into the pocket cavity. There is a good chance you will see the screws that fasten the track to the frame. It is now time to cut an access hole on one side of the pocket wall. This hole will allow you to get your hand or arm into the pocket so that you can loosen and remove the screws and subsequently the track.

Once the track is removed, you simply cut the new track to the appropriate length and install it in place of the old one. Keep in mind that the track does not touch the rough jamb at the open end of the frame. There has to be sufficient space between the track and the jamb to insert the tricycle roller trucks. Be sure that the new track is level. The new rollers and track are so well engineered that an out of level track can cause the door to open and close on its own.

If your new track does not match the old one in width and height, the job becomes more difficult. You will most likely have to tear out the old frame and install a new one from scratch. This sounds harder than it is. Believe it or not, I have completely removed the drywall from both sides, demolished the old pocket door frame and installed a new pocket door frame including new drywall in as little as two hours. Purchase some dry setting type joint compound that sets in 30 minutes and you can actually be ready to paint the new drywall in as little as four hours.

 






Comments

Michelle Davis
13 Dec 2007, 12:26
Hi Tim,

My husband and I are building a homeand have very tallceilings (12'). Once installed the jams and the walls that surround the pocket doors move or give way if you push on the trim.

We've lived in a home with pocket doors before and this was never an issue. Our builder says the movement is because the walls are so tall.

Can you tell us what the problem is?

Thanks for your help.

Michelle Davis
AsktheBuilder
15 Dec 2007, 10:37
Michelle,
Tall walls like that need thick walls. I might have framed each wall on either side of the door with 2x6s.
Gary
06 Jan 2008, 17:13
We have a pocket door between our shower and water closet it smells like mold growing in the pocket. What is the best way to fix this problem. there is tile on one side and drywall on the other
AsktheBuilder
06 Jan 2008, 18:07
Gary,
Cut a small part of the drywall out so you can see what is going on. Then make a plan.
Marlene
02 Feb 2008, 19:35
I have a pocket door that drags badly, as if the door or frame were warped. Is there any easy fix or does it need replaced?
AsktheBuilder
03 Feb 2008, 07:29
Marlene,
You need to probably start over with one of the frames I talk about. But it could be as simple as a missing guide at the bottom of the pocket!
JOHANNE
21 Feb 2008, 13:57
We are renovating and putting down some ceramic tiles in our master bathroom. We have a pocket door that needs to be shorten (due to the plywood and the tiles going down) How do we take off the door (intend to reinstall it after) or is there a way to cut it in place?

Many thanks
Johanne
AsktheBuilder
29 Feb 2008, 16:55
Johanne,
You need to take the door off the track.
Rick
08 Mar 2008, 08:23
I have the following problem with my pocket door. The collared brass stem that hangs from the roller assembly in the track some how came free from the pivoting plastic assembly on top of the door. How do I get the brass pin (in between the collars) back into the plastic assembly?
Ed Myslinski
09 Mar 2008, 11:48
The back hind or roller has broken off from the door the front still rolls find, How do I get the door off to replace the back roller, I have no room and I cannot figure out how to get the door off to repair?

     View all comments
*Name:
Email:
Notify me about new comments on this page
Hide my email
*Text:
Security Image:

Visual CAPTCHA


 







Ask the Builder Comment Help

Helpful Comment Tips: If you need help with a problem, please try these things now before you type in a comment. You could discover your answer in just minutes.
  • Read ALL Comments Before Submitting One: If there are lots of comments that are already part of this column, there is a very good chance your question has already been answered by me or someone else.
  • Read Similar-Titled Columns First: The column above is almost always part of a two-or-three-part series. The answer to a question you may have is probably in a related column or in comments that are part of that column.
  • Read Columns in a Category: Take the time to read many columns in a category. The amount of information you will discover will amaze you.
  • SHARE a Story: Please share any tips or amusing tales of glory! Tell others what has worked for you. Maybe you have a disaster you want to discuss. Let's collaborate so we all learn together.
Don't show this alert again.