watch video

Regrouting

By Tim Carter
©1993-2009 Tim Carter

Summary: Regrouting requires a good sponge and a trowel. First mix the grout to a cake batter consistency. Next, apply the grout with the trowel and wipe off the excess. The sponge will be used to strike the joints. Follow these grouting tips for a successful regrouting job.

Grouting Ceramic Tile - It is REALLY Easy!

So, you survived the grout removal ordeal. Do you want to take a break or can you run with the big dogs and just keep going? Great, I knew you could do it. Let's get the few tools we need and get right to it.

Tools - The Bare Minimum

Installing ceramic tile grout requires only one sophisticated tool and a good sponge. You need a hard rubber float that has a crisp edge. These floats can be found at virtually any tile specialty shop. Don't get a rubber float that looks like it has a sponge pad! I want a float that has smooth rubber.

The sponge is very important. Grout sponges are synthetic and have rounded edges, NO sharp 90 degree angles anywhere. I like to use a sponge that measures approximately 5 by 7 inches and is 1.5 inches thick. You will need two clean five gallon buckets and a three inch wide mixing knife of some sort.

Wall Grout and Sanded Grout

Wall grout generally doesn't have sand particles in it. Sanded grout contains fine grain silica sand. It is used to grout joints 1/8 inch and bigger. Standard wall tile in most bathrooms will not accept sanded grout. It is used for larger tiles such as 8 x 8 and up where the grout joint is often 3/8 inch or so.

Mixing the Grout

I like to use clean water. I have tried the fancy additives. However, if you use colored grout, you may have problems with color uniformity. Only mix enough grout that you can use in one hour or so. That translates to about 32 volumetric ounces for an average job. Remember, it only takes four to five minutes to mix a batch. If you go slower and the grout hardens, you have to throw it away.

Mix the grout by hand until it resembles the consistency of cake icing. It should be able to stick onto a knife without any trouble. I don't want it as thick as peanut butter. Think you can handle that? As you begin to mix, the grout will seem lumpy. Mix it for about two minutes and just let it sit for three minutes. Spend this time getting warm water into the other clean bucket. When you get back with the water you will notice that the lumps disappear with a little additional mixing.

Start High - Work Down

I want you to only grout about five to six square feet at a time. Use the mixing knife to apply a wad of grout to the tile. Then wet the rubber float. Using back and forth strokes, bulldoze the grout across the tile. Always cross over the grout joints between tiles at a 45 degree angle while holding the rubber float at a 45 degree angle. Grout will get all over the tile and it will look a mess! That's OK. The grout lines will look fat and messy at this time. Remove as much excess from the tile as possible with the rubber float. Pull the float across the tile at a 45 degree angle to remove the excess grout.

Striking the Joints

Now for the fun part! Take the sponge and immerse it in the water. Squeeze the sponge to remove ALL water. Then gently rub the sponge across the face of the tile in a circular motion. The sponge will quickly fill up with grout. Rinse it out and squeeze the sponge dry again. Do this over the area you grouted until the tile looks fairly clean. The joints will still look fairly rough.

Rinse the sponge again. Now, turn the sponge on its edge. Run the sponge lightly up and down a grout line. You will notice that you can control the amount of grout in a joint by the amount of pressure you apply. More pressure, less grout in the joint. I like my joints about 1/8 inch or slightly less. Do this process on all grout lines and it will look first class. Rinse the sponge frequently.

If you did everything correctly, the joints will look perfect. However, there is still a haze on the tile. Wait about one hour or so until the grout firms up, and you can remove the haze with a clean and practically dry sponge.

Water - The Enemy

You need water, lots of it, to do a grout job. But the water is also your worst enemy. If you have too much water in the sponge as you strike the joints, you can dissolve some of the cement out of the grout. This will make it weak. It will crumble over time and/or powder and dust. Just squeeze the sponge hard every time you rinse and you should be fine.

Also, don't grout between the tub and the first row of tile. This joint should be caulked. Grout will get into this joint as you do the rest. No problem. Just use a tooth pick to remove it as soon as you finish striking the joints above it. The soft grout will readily come out with the tooth pick. Let the new grout dry 24 hours before using the shower. Any grout haze on the tile will come off with a soft towel.




Comments:

Doris Penndorf
23 Dec 2007, 11:08
Tim - I had my tub/shower tile repaired and regrouted 2 years ago. There is now a one inch vertical line where the new grout has come off exposing the old (darker color) grout. Besides the esthetic appearance I am concerned that this will continue. How can I regrout this very small area?
AsktheBuilder
23 Dec 2007, 11:16
Doris,
By following the advice in the above column. :->
Mark
09 Feb 2008, 18:49
Tim - Do you apply the grout and strike the joints 5-6 square feet at a time, or do you just apply 5-6 square feet at a time?

What's a good measure of square feet an hour? From start to finish, it took me about 1 hour to do 21 square feet. 10 minute mix, 10 minute application and 40 minutes of striking.
AsktheBuilder
09 Feb 2008, 20:10
Mark,
It depends on the type of material being grouted and the size of the pieces. Way too many variables for me to quote you a number. But if it helps, I will tell you that for regular 4x4 wall tile, I can grout start to finish 60 square feet in an hour or less.
Mark
10 Feb 2008, 09:32
It is 4x4 tile, portland cement based, unsanded grout. For my first time grouting, 1/3 the speed doesn't sound too bad.

What about my question of applying and striking little bits at a time, or do you just apply little bits at a time and strike the whole thing at once?
AsktheBuilder
10 Feb 2008, 09:44
Mark,
I work sections about 6 square feet at a time from start to finish. When the grout is mixed correctly and is stiff, you can't get too far ahead without getting into trouble.
JJ
17 Feb 2008, 18:09
I've got a tile kitchen counter with a porcelain sink, installed below the level of the tile. Two of the narrow, 1/4 round edge tiles are damaged, and the grout along a couple of the sides of the sink has crumbled out.

From reading your columns, it sounds like what I need to do is remove the grout from around the two damaged tiles, then remove the tiles, but I'm not sure how best to remove tiles in that area. And would it be worth removing all the grout between the sink and tile and replacing it with caulk? Most of the rest is still in reasonable shape.
AsktheBuilder
23 Feb 2008, 20:53
JJ,
As crazy as this sounds, it might be better to repair the damaged tiles with epoxy and try painting them to match. If this fails, then you can go to plan B where you remove the tiles. Regrouting is easy, just read my past columns about that.
Roberta
31 Mar 2008, 10:52
Hi Mark, Just wondering if I can regrout kitchen tile. I've moved into a place that has groovy 70s tile with thick spaces of chocolate brown grout. I'm planning on using an off white/cream to regrout.
1. Does it matter what type of grout I use to regrout this chocolate colored grout? It seems a little rough so they might have used sanded...I can't tell.
2. How far down should I drill with my tool? Do I need to drill any grout away at all? I'm trying to do some cost cutting and planned on using my drimmel to get some of the grout out, some of it shows cracks closer to the counter edge.
AsktheBuilder
01 Apr 2008, 06:04
Roberta,
Mark was let go for impersonating an expert....:->

I answer all of these questions in many of my other columns about grouting. Try reading those to discover the correct grout to use as well as how much old grout to remove. Be sure to read any and all comments at the bottom of the columns.

     View all comments
*Name:
Email:
Notify me about new comments on this page
Hide my email
*Text:
Security Image:

Visual CAPTCHA


 
Contact us to Advertise on this site.
Have a Suggestion?

Ask the Builder Comment Help

Helpful Comment Tips: If you need help with a problem, please try these things now before you type in a comment. You could discover your answer in just minutes.
Don't show this alert again.