Extension Cords, Accessories & Storage Tips

By
©1993-2012 Tim Carter

        
Summary: The proper extension cords are essential for tools in your home. Voltage drops can cause tools not to work properly, making the amperage go up to compensate and potentially burn out the motor. Electrical extension cords come in a variety of sizes and gauges to prevent this. Coiled extension cords or short extension cords with circuit breakers are also helpful for homeowners.

Related Articles: extension cords, cord manufacturers, size chart

Voltage drop across electrical wires is really no different than water pressure loss in your water supply lines. The electrical current encounters friction as it tries to travel great distances. This friction reduces the energy level of the electrical current. Voltage drop doesn't hurt things like light bulbs. They just burn with less intensity. However, electrical motors react differently. To offset voltage drop you simply use large gauge wires that can deliver the required power at the end of the wire run.

Mr. Ohm and His Law

A scientist, who lived in the early 1800's named George Simon Ohm, discovered an interesting mathematical relationship concerning electricity. The formula he discovered is very simple. It simply states that if you multiply volts times amps you get watts. For example, say you have 120 volts and a motor that draws 15 amps while running. 1,800 watts are used while this motor spins.

So what does this have to do with voltage drop and extension cords? I'll cut to the chase. Mathematical formulas dictate that if you adjust one value on one side of the equation up or down, you have to adjust another value on the same side so that the total stays the same.

This means that if there is a voltage drop, the amperage must go up to compensate for the voltage loss. When the amperage goes up in an electrical motor, it can cause the wires in the motor winding to overheat. This in turn causes the insulation on those wires to melt which leads to motor failure.

So if you power your new circular saw, table saw, hedge trimmer, etc. with a wimpy extension cord, you may be causing damage to the motor windings.

Flexible Cords - A Reality!

Who among use hasn't cursed those wicked orange extension cords that will not coil neatly in our hands? Older homeowners remember extension cords that were supple. The outer insulation in these black beauties had high rubber content. The vulcanized rubber made them very resistant to chemicals and allowed the cords to flex with ease in the coldest temperatures.

The advent of cheap plastics 20 years ago lead to a flood of "safety" orange poly-vinyl chloride(PVC) insulated extension cords. Sure there were some advantages to using PVC (don't ask me what they are), but those never made up for the rat's nest of tangled wire one has when the temperature drops to 20 degrees!

Fortunately, you can still buy a super high quality rubber extension cord or two. The black cord has been replaced with a brilliant amphibian green color. It is both flexible and environmental!

Extension Cord Accessories

Have you ever plugged in an extension cord, walked 100 feet and then had no power? That can be aggravating. What if I told you that you could have a cord with a built-in light at the end of the cord? The light would glow when you have power.

How about a short extension cord that has a built in circuit breaker? Or one that has a built-in safety ground fault circuit interrupter (GFCI) breaker? This is what is now available in cords. Many of these features were not readily available four years ago - at least not to homeowners like you and me.

You can even buy an extension cord that powers different accessories like trouble lights. Instead of buying several different lights all with different cords, why not buy one cord and then plug in the lights and other accessories into the single high quality cord? The person who thought of that should get the rest of the week off!

Storage Tips for Cords

Do you have an extension cord that is twisted and distorted? It probably has been wrapped around your hand and elbow a few times. This will really mess up a PVC cord that contains filler fibers within the cord. The filler fibers are inserted to separate the wires and give it a more round appearance. They also bind and twist if you coil the cord improperly.

The best way to wrap up a cord is to use a method similar to the way a cowboy coils a lasso rope. You hold the cord in one hand and make successive loops . You need to twist the wire as you make the loops or it will start making figure 8's in your hand.

Another handy device is a cord rewinder or retractor. You can store an extension cord without twists if you wind it up on a factory made spool or one you make yourself. This is the same way the lawn chemical companies store their spray hoses.

Another simple method of storing an extension cord is to coil it within a 5 gallon drywall bucket. Be sure to remove the joint compound first or you will have a real mess on your hands! I know, make sure I don't quit my day job to become a comedian.



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Comments:

Welcome! I, Tim Carter, don't answer questions here. If you post a question here in the Comments Area, perhaps another visitor will help you. You need to go to the Ask Tim page if you want a question answered. Once there, look closely at how many weeks behind we are. Please be patient as you use this free service. If you have an emergency and need to talk to me, there is an option there for you.
Mike Genteman
14 Oct 2008, 12:04
Hello and good day,
I am trying to find a device that snaps over the extention cords ends that keeps them from unplugging from each other when 2 or more cords are plugged into each other. I have seen them in the field but cannot find them to buy. Can you help me find a vendor that sells such a device.
Many thanks,
Mike Genteman
US Products
Dave
30 Oct 2008, 13:35
I have seen long ext cords looped for storage looked like macreme some one once called it sailors loop which keeps long cords neet and avalible. Ever hear or know how to do this?
Andy
18 Nov 2008, 05:50
http://www.opentip.com/Electronics-Computers/Kord-Klamp-Extension-Cord-Plug -Clamp-p-876054.html

For a plug clamp.
Brent
09 Dec 2008, 15:19
Hey Dave - I know what you're talking about but it would be pretty difficult to explain how to wrap up a cord using this method. You'd probably have to see it done by a pro out on the job. I learned back when I was an apprentice framer. You can loop it as loose or as tight as you like to protect the cord, vary for gauge, and it can be tossed around in a truck without worring about ending up with a mess. It always unwraps in an instant. Worth tracking someone down that can show you. I still use this method 25 years later...
Ona
04 Apr 2009, 21:48
I am looking for a plastic weatherproof extension cord plug cover. I have seen these. They fir around the two male and female connection to keep it waterproof. Where can I find these as I use extension cords out of doors a lot and need this kind of protection.
baltic
01 May 2009, 21:09
Dave, Brent, I think this is what you're talking about...

http://www.youtube.com/watch?v=9uvX_dvuIYc

Bang
29 May 2009, 00:04
Ona, you can find it from Greenhouse Electrical Supplies: http://www.littlegreenhouse.com/accessory/electrical.shtml
Rob
13 Jun 2009, 16:54
Dave and Baltic, this is the method Brent was talking about (looks like macrame) http://www.wonderhowto.com/how-to/video/how-to-store-your-extension-cord-wi thout-tangling-274714/
Tom
06 Jul 2009, 10:28
I'm having trouble with my power washer. It requires a GFCI outlet but its shutting off shortly after startinf. The manual says to limit an extension cord to 25 ft and requires 12 gauge. I need a 100ft cord to reach the nearest GFCI outlet, so I think I may be losing too much voltage with my 12 gauge 100ft cord. Do you think it will work if I use a 100ft 10 gauge cord?
Jeremy
10 Nov 2010, 12:16
Tom I would think you would need like a 6 gauge cord. your lenght is 4 times longer. Could probably get by with a 8 gauge. Best bet would probably be to run a new outlet with heavy gauge cord so your extension is shorter.

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