Extreme Makeover Home Edition Sunrise Kentucky
DEAR TIM: Have you ever watched one of those shows where
they tear down the house of a deserving family and build them a new house in an
extremely short period of time? When I say short I mean four or five
days.
It's great theater, and when we see the video of the beautiful and
well-appointed new home, I am very impressed. But really, how to they do
that?
Sure, they have a huge crew of knowledgeable and dedicated
professionals, but my experience would tell me that these folks would be
stepping on one another, interfering with one another, and aggravating one
another until the whole thing would erupt into a construction catastrophe. Even
if they work with modular stuff (I do not know if they do), how does this stuff
get done?
Also, the finished product looks great on television. Have you
ever heard whether it looks as good close up? Craig M.., Dayton, OH
DEAR CRAIG: The Extreme Makeover: Home Edition television show is doing this exact thing right now 50 miles south of Cincinnati, OH. The show's host Ty Pennington, a professional home builder, numerous subcontractors, building material manufacturers and suppliers and an army of 250 volunteers are doing a blitzkrieg building project by tearing down a house and rebuilding it in just one week.
This extreme home makeover is indeed television theater at its best. It whips people such as you into a frenzy of excitement, wonder and amazement because of the speed of the project. I can tell you the concept is not new by any means and I have done it myself on a smaller scale on two separate occasions.
Years ago I was challenged by an oral surgeon to do an extreme office makeover. I was given just one week to completely remodel his interior offices. It was a daunting task, but I accomplished it with detailed planning, fantastic support from my suppliers and subcontractors and precisely timed inspections.
I was the lead builder for one of the first Habitat for Humanity houses built in Cincinnati, OH years ago. My interest in the project was fueled by what I could do with 30 eager volunteers each Saturday. It was absolutely amazing to see how much work could be accomplished in just eight hours.
Members of the Jehovah's Witnesses have done the same thing for years. It is not uncommon for them to build a church in a matter of days. They have hundreds of talented building construction members from other cities swoop down onto a location and work non-stop for days to complete a new church for a grateful congregation.
The methodology employed by the Extreme Makeover: Home Edition television show is no different. They plan far ahead, pre-order all materials and stage these materials in a warehouse. Countless pre-construction meetings are held that outline exactly what will happen when. The entire job is broken down into small parts where perhaps a crew of three people is assigned a highly specific task. Each crew knows what to do and how to avoid confusion and overlap with adjacent crews.
A certain amount of the work may also be done in advance. Walls can be prefabricated at a factory and simply set in place at the jobsite. With enough planning, the walls can even have all holes predrilled in them for electrical cables and plumbing pipes.
You would be amazed at what can happen in advance. Sinks can have faucets attached and water supply lines dangling form them before they are dropped into a countertop. This work can happen days in advance of the start of the project. Woodwork, doors and other trim can be pre-painted or pre-finished before it is installed. Some trim can already be precut before it is installed. This is possible as carpenters already know the needed measurements based upon the frame size of the doors and windows.
Then imagine what happens if you place 15 or 20 qualified electricians in a house at the same time, with each one assigned just two or three things to do in distinct locations. Doing this, you can see it is possible to have a house completely wired in just a few hours. The same is true for each and every task.
Think about the drywall for just a moment. Can you see how fast you could hang every sheet of drywall in a house if a separate crew was working in each room? In fact, two crews could be working in a room at the same time and not interfere with each other if it was planned properly.
The local newspaper, The Cincinnati Enquirer, published a special story the Sunday after the house was completed. In this behind-the-scenes look, they produced a comparison of the normal amount of time certain tasks take in new construction vs. the compressed time frame in the Extreme Makeover method of construction. Here are the comparisons as shown in the Enquirer:
|
Normal Construction |
Extreme Method |
|
| Total Time | 120-130 days in good weather | 106 hours non-stop |
| Framing | 8 days - 6 workers | 20 hours - 30 workers |
| Roofing | 8 days - 4 workers | 14 hours - 15 workers |
| Heating/AC | 3 days - 2 workers | 6 hours - 12 workers |
| Plumbing | 7-8 days : 2-3 workers | 20 hours - 20 workers |
| Electrical |
3 days for rough wiring 1 day for finish wiring 1-2 workers |
3 hours for rough 3 hours for finish 15 workers |
| Insulation | 2 days - 2 workers | 4 hours - 10 workers |
| Drywall | 15 days - 4 workers | 13 hours - 20 workers |
| Flooring |
1 day for carpet 4 days for hardwood 2-3 workers |
2 hours for carpet 10 hours for hardwood 6-8 workers |
As for overall quality, I can't make a judgment, as I have never seen one of these projects up close and personal. But I can tell you from working in the television industry myself for the past eight years that a slightly out-of-focus camera lens and the resolution of traditional television sets are very forgiving. New high-definition television sets can show far greater detail, and you might find that cameramen will not zoom too closely if the quality is low, or they may adjust the focus ring on a lens to disguise a blemish.
The recent project in Sunrise, Kentucky could be fraught with all sorts of hidden problems. The framing of the house happened during two days of intense rainy weather. Although I was not there, I have to believe the lumber absorbed lots of water, and it is possible insulation was placed in damp wall cavities and then immediately covered with a plastic vapor retarder. If this happened, mold and mildew could be growing like wildfire hidden behind the drywall in this brand-new home. As they say in Hollywood, the show must go on.
The magic that happens during post-production in the editing suite is also something to behold. Mistakes, problems and defects may be there on the digital recording tapes or discs, but for some odd reason they just don't seem to make it onto the final cut of the show. For those who think these jobs are mistake-free, well, I have several bridges and an airport I would like to sell to them.
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Yetiatlarge 05 Feb 2009, 17:43
Yeti was watching
Extreme Makeover Home Edition on his new HDTV for and when they showed a close up of some bathroom sinks the drywall finishing was very visible and badly done. It looked like only a rough coat was done and no sanding was done and then it was painted. There should have been at least two more coats and some finish sanding done to it. When they did the reveal the bathroom was not shown.
Dave 24 Mar 2009, 22:12
I completely to am baffled by this week long process. I am a Drywall
Contractor and in the years that I have done drywall there is no way that a
house like the ones they build can be Hung and Finished "correctly" in 20
hours. It would take some intense baking of the house to speed up the
curing process for all the different stages of mudding. Then only thing
that I can think of is possibly they texture everything walls, ceilings,
etc..etc.. I suppose then maybe it could happen. I think it's great what
they do for those people, I just think that it is "Hollywood" so anything
can make you think it's real. I would love just to be able to sit and watch
one of these houses get built and see how the corners get cut.
HD 12 Oct 2009, 19:24
I have been in the building business for 15 years. I have done just about
every phase of home construction and there is no way that they can finish
that house with no defects at all. How many times have you hired a painter
and had to have him come back for touchups? How about the drywall guy who
forgot to sand that joint or that tape line that popped off? Its just not
possible to build a home in 7 days with no defects at all. It is great that
they do this for needy folks, but are they building them a future money
pit??
MC 19 Nov 2009, 07:18
I had the opportunity to volunteer on one of these homes and was there on
Day 3 and into Day 4, was back on Day 5 to watch. I had questions about
how much reality was in "reality tv" and was very impressed! The concrete
has an additive that allows it to dry quickly. They also brought in large
heaters that sped the process up even more. The walls were pre-built...
framing and outer plywood was already on and then wall A attached to wall
B, etc. All window and doors had already been cut in before the walls
arrived. Trusses were already built as well and then lifted by crane to be
set.
Having said all of that, the speed at which things went together was amazing. The night I was there, there were at least 75 people working on the house. Licensed electricians were running electric, HVAC workers were inside, etc. With everyone working together, the work went quickly. The energy level was also a huge boost. On the day that drywall went up, an additive was added to the mud which allowed it to dry quickly. There were heaters brought in again on that day to speed the process and some of the workers said it was blazing hot in those rooms. The painters were able to follow the drywall guys within hours and a number of professional painters can do a house in a matter of hours. As for touch up, there were scheduled times for this and there were several slotted times. The executive producer said that Extreme does something called stacked building. They know how long a project takes with a certain number of people, they know how many people can comfortably work in a home together, and they stack everyone into slots... electric and HVAC can be there at the same time and cable/internet can closely follow. The print schedule is amazing and because everyone comes early for their shift and is ready, onsite, with their tools, you don't have to wait a week and a half to get a painter. He is there waiting so on "go" he is inside the house. There is no waiting for people. The inspector is on-site to give approval at different stages. They even think of things like having gas trucks on hand and have a dedicated person who hauls fuel from the truck to the generators, cranes and other equipment that is gas powered. All in all, it is a very impressive build and the house was high quality with the best of materials.
asdfsa 25 Dec 2009, 17:49
MC Very good post.
I'm and industrial/commercial electrician. I haven't done much residential except for a small amount of Habitat for Humanity volunteering. If they have a team of foremen that travel the country and work on each home. Otherwise it would be a complete cluster.
Grant 13 Feb 2011, 20:54
Good post MC. I own a commercial HVAC company and we just worked on the
Extreme Home that was built in Va. Beach. EHME has project managers /
Superintendents that arrive at the site about 4 weeks prior to the build to
organize, schedule, and meet with key trades and suppliers. They are also
on site 24 / 7 during the build.
The house is modular so goes up quickly and then as you describe, a bunch of people that are organized in advance can get a lot done. There are an army of volunteers that help provide labor to tote stuff, clean up, serve meals, ... Most of the companies involved are larger and have more capabilities than smaller companies. Every company is saw had the owner on site to make sure their portion was done according to schedule and done properly. Inspectors were available almost constantly and did make sure things were according to code. I found it very rewarding and thrilling to have our company involved. Grant View all comments |


