Hot Water Heater Failure

By Tim Carter
©1993-2009 Tim Carter

Summary: Hot water heaters can have short lives. Hot water heater problems include corrosion from moisture and oxygen damages the tank and fittings of the heater. Plumbers can add a backflow device to help.

DEAR TIM: I have just replaced my hot water heater. It was installed just 4 years ago. This is the second time this has happened. Why is the tank corroding so quickly? Also, the plumber installed a funny looking small tank on the cold water line this time. Will this help extend the life of my new hot water heater? T. Q.

DEAR T. Q.: You are not alone in your misery. For a variety of reasons, many homeowners suffer from reduced water heater lives. There are some steps you can take to possibly extend the life of your hot water heater.

Hot water heater tanks are made from steel. We all know that when exposed to moisture and oxygen, steel will rapidly corrode. Water heater manufacturers, during the 1950's, began to apply a thin glass coating on the inside of water heaters. This coating isolates the steel from the water and dissolved oxygen within the tank. However, certain parts of the tank (inlet / outlet nipples, tank fittings, etc.) can not be easily coated with glass. These can and will corrode.

Water acidity, electrical conductivity, dissolved oxygen, and temperature contribute to water heater corrosion. The first three items are present in varying quantities depending upon the source of your water supply. The water temperature within the tank can also vary, depending upon how high you set the thermostat. As water temperature rises, so does the rate of corrosion.

All water supply systems have dissolved minerals within the water. These dissolved minerals enable the water to conduct electricity. Those people who have well water, or municipalities that draw water from deep wells can have high amounts of dissolved minerals within the water. As the mineral content of water rises, so does its ability to conduct electricity. This flow of electricity within the tank begins to attack the parts which do not have a glass lining.

To offset this corrosion process, manufacturers install a magnesium anode rod within each tank. This rod serves as a miniature lightning rod. The electrical current present in the water is attracted to this rod. The magnesium corrodes easier than the other parts. If your water conditions cause high electrical conductivity, this anode rod can be corroded in a short period of time. Once it is gone, the electricity begins to corrode the other tank parts. Fortunately, anode rods can be replaced. Have a qualified service technician check yours every year.

The little tank that the plumber installed will extend the life of your water heater, but for an entirely different reason. Water expands when it is heated. This expanded water used to simply push the water in your cold water line back into the city water main. However, many public water systems are requiring backflow prevention devices to be installed on residential water systems. These devices prevent water from your house being drawn back into the public water supply. Broken water mains, fire trucks, etc. can actually siphon water from your water pipes.

These backflow devices block the expanding water. The little tank is an expansion tank which acts as a temporary storage site for the expanded water. Without this tank, your hot water heater may fail because of the high internal pressures created by the expanding water. Some water heaters burn natural gas or propane. The internal flues which exhaust the combustion gases can collapse because of high internal pressures. A collapsed flue could cause carbon monoxide to concentrate within your house. Expansion tanks are good ideas. Consider installing one with your next hot water heater.


 


Comments:

Theresa
02 Feb 2008, 08:26
I recently began to have small white flakes appear in the aerator of my kitchen sink faucet. Then it started in the bathroom tub faucet. When my husband took the faucet apart to see if something was blocking it, a roll of something which looked like, and felt like a single thickness of rolled up plastic, which crumbled in my hand as I tried to unroll it. Can you tell me what this is and how to solve my water flow problem.
AsktheBuilder
02 Feb 2008, 13:43
Theresa,
It sounds like the dip tube in your water heater has disintegrated. This was a common thing a few years back. It is fairly easy to fix.
TERRY
05 Feb 2008, 06:35
Can my water heater fail due to the water service being shut off?
AsktheBuilder
05 Feb 2008, 08:17
Terry,
No.
Kyle
18 Mar 2008, 10:26
Is there really any such thing as a hot water heater? Why is it that we need to heat hot water anyway? Is it not already hot to begin with? A water heater or a cold water heater maybe, but not a hot water heater.
AsktheBuilder
20 Mar 2008, 14:24
Kyle,
If I told you why the column was titled that way, I would have to kill you. :->
G. B.
03 Apr 2008, 19:54
In the past few days I have started noticing a "greasy black sediment" in my drinking water cups that contain tap water (we use county water). Since this started, I make sure that the interior of the cups are clean before putting tap water in them.

I suspect that the hot water heater may be starting to fail as this is more noticeable when I use the kitchen faucet after the family has taken showers in upstairs bathrooms.

Our water heater was installed in 6/92, and has never been flushed out.

I called our local county extension service and they recommended that we have the water heater checked before having the water tested.

Do water heaters emit sediment when they are failng, or do you think this could be related to something else? (We had the interior polybeutelene pipes replaced with copper in 2002).

Thanks in advance for your assistance.
AsktheBuilder
07 Apr 2008, 20:00
GB,
Yes, I believe this is your heater.
Jessica
14 Apr 2008, 15:04
Tim -

We're having the same corrosion problems on our water heater... just about 3-4 years old. Could it possibly have anything to do with having a whole-house water filtration system and the salt that the system requires?

Thanks!
John
27 Apr 2008, 11:29
I replaced the temperature/pressure relief valve on my hot water tank because water was dripping out of the overflow pipe. Within a week the new valve started dripping. Any suggestions and remendies to solve this problem besides hiring a plumber? I turned down the thermostate when the new valve was installed.

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