Chimney Crown Repairs
Summary: Chimney caps or crowns can stop damage from happening to your chimney. These chimney caps / crowns are simply roofs for your chimney. Water will be kept from entering the chimney and causing deterioration of the brick and masonry. Chimney flashing must also be installed to stop any water.
DEAR TIM: My three year old house has a brick chimney. While performing a routine inspection of my roof, I noticed numerous cracks in the mortar cap on the top of the chimney. Furthermore, the face of some bricks are beginning to flake. Is it possible that water is entering my chimney through the cracks and causing the bricks to flake? Is it normal for this amount of deterioration to occur in such a short amount of time? Was my chimney constructed properly? P. E.
DEAR P. E.: The photos of your chimney tell the tale. You were victimized by a non-professional brick mason. Your chimney crown (mortar cap) has numerous defects. Unless you correct these problems, you can expect further, rapid deterioration of your chimney.
|
Prevent
Chimney Crown Deterioration DEFY Brushable Crown Repair is a flexible membrane that’s easily brushed over your chimney crown to prevent costly crown replacement. www.saversystems.com/brushable.php |
Chimneys are basically very small structures. Just as your house needs a roof to keep water from entering, so to your chimney. Chimney crowns are simply chimney roofs. The crown should slope down from the flue liner. The angle of this slope should be a minimum of 3 inches of fall per foot of run. Flat or low slope crowns can allow water to enter the interior of the chimney. This water can cause efflorescence (white salt deposits on brick surface), brick spalling (the flaking you are experiencing), and the deterioration of the mortar between individual bricks.
All too often, brick masons simply use mortar mix to finish off the top of a chimney. Chimney crowns should be constructed using either pre-cast concrete slabs, cast-in-place steel reinforced concrete, solid stone, or metal. Masonry crown materials should not directly contact the chimney flue liner. This gap should be caulked with a flexible cement stable silicone caulk. The cracks in your crown possibly occurred because the flue liner expanded from the heat of the fires below. This expansion popped your weak mortar cap much like a chick hatching from an egg. Also, excessive shrinkage cracks often develop in cast-in-place chimney crowns that lack adequate reinforcing steel and/or are not cured properly.
I also noticed that your chimney crown does not extend beyond the outer surface of your chimney. A chimney crown should extend a minimum of 2 and 1/2 inches beyond the face of the chimney on all sides. This overhang helps to keep water from running down the chimney face. The bottom of the crown should contain a small kerf (drip). Without the kerf, water can roll underneath the crown and flow down the face of the chimney.
Your photos indicate that your brick mason failed to install a flashing underneath the chimney crown. This flashing is the last line of defense in the war against water. This flashing is placed beneath the chimney crown. When installed properly, it prevents water from entering the interior of your chimney. Use copper, galvanized steel, or stainless steel for this purpose. Do not use aluminum as a flashing material in masonry chimneys. The chemicals in mortar and cement will cause it to corrode.
The deterioration you are experiencing is normal for a poorly constructed chimney crown. When you rebuild your chimney crown properly, it should perform flawlessly well into the next century.
|
|
Comments:
Sudheer 27 Mar 2008, 14:02
Hi, I own a Pulte Startford Model Townhouse , which is 2003 built,
due to strong winds a cap fell from my roof, i see there is only one black pipe on my roof and its cap is missing, do not know if it is a chimney or vent cap, Can you please let me know if it is a chimney or vent cap and really appreciate if you can help in how should i be proceeding with this issue
AsktheBuilder 29 Mar 2008, 05:20
Sudheer,
We need to do one of two things: 1. You send me a plane ticket so I can climb on the roof to see what happened. 2. You call a roofer to get up and look. No doubt the units on either side of you have the exact same vent. :->
peggy 01 Jul 2008, 15:14
do I need a different type cap for the chimney that vents out the furnace
and hot water tank? I had a stainless steel cap, it was crushed in a storm
by a tree limb. Roofer cut off the top of the cap, that was crushed, left
the pipe, covered over with a mesh roofed cap, will this work or am I
looking at a trouble spot
lydia klein 09 Jul 2008, 20:13
I want to thank you for instructing me to read this page. I hope we have
located the source of our leak. Thank you very much for being so
charitable with your knowledge. It is a joy to be able to learn from you.
susan 27 Jul 2008, 23:34
My home is 48 years old with a brick chimney with a larger than normal
crown.The crown is around three clay pots on top. The crown was totally
rebuilt and some bricks/mortar were repaired about 20 years ago. The bricks
have chipped off over the years and I've had some bricks taken out and
cracks in the crown "fixed." I think all three times that I have had work
done, it has been inferior. I just had two contractors out who have given
different opinions. One says I need a whole new crown, the other says it
can be patched. The one who wants to put a new crown on says he has to take
off 11 rows of brick all the way around. The other one says he can take off
the brick just where it's failing on one side. (I think that's because of
the horrible job the last repair guy did six years ago). My question is:
Who do I believe? Does a crown need to be totally rebuilt if it has
vertical cracks? Do rows of bricks on three sides that are in solid really
need to be taken out? Help! No one should have to be exposed to this many
repairs!
Jon Fuchs 28 Aug 2008, 19:33
Chimney crown on 85 year old home is concrete slab with two square holes
capped by metal chimney caps. Can I remove the concrete slab, top chimney
bricks with fresh mortar and replace the slab?
Lisa 21 Oct 2008, 12:32
The chimney crown cracked and broke apart, and now all that is left is a
sandy mixture and pebbles. There is about 13 inches from the pebble mixture
to where the crown should slant down from the flue. Could you please let me
know what products should be used in order to fix the crown, and
instructions on how to do it. Thanks for your help.
View all comments |


