Reinforcing Steel in Concrete
Summary: Rebar or reinforcing steel in concrete is a great step for a lifetime of beautiful walkways and driveways. Make sure that your contractor gets concrete mix that is specific to the job and that no water is added to this mix. Your concrete needs to cure correctly..read on.
DEAR TIM: I am having a large amount of concrete work done at my house. As you know, it can be expensive. I want the concrete to last and last. What are the secrets to long lasting concrete that does not crack, scale, or fall apart? The concrete walks and driveway in my childhood home are in very good shape and my guess is that these surfaces are nearly 40 to 50 years old! Is it still possible to install concrete that will last longer than I will? Beverly D., Schaumburg, IL
DEAR BEVERLY: Concrete is one of the most abused building materials that I am aware of. All too often the people who work with it have absolutely no formal training with respect to how the material needs to be specified, placed, finished, and cured. The components that make up standard concrete are very basic - gravel, sand, water, cement, and certain additives. But the science surrounding concrete is very, very complex.
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I know you don't want to hear this but concrete is supposed to crack. As concrete hardens it begins to shrink ever so slightly. In fact, concrete shrinks 1/16th of an inch for every ten feet of length that is poured. Wise concrete finishers know this and install contraction or crack control joints that encourage the concrete to crack at these locations. For the joints to work correctly they need to be a minimum depth. Always make sure that these joints are cut 1/4 or more of the thickness of the slab.
Concrete is incredibly strong when you try to squeeze or compress it. But it has only about 10 percent of this strength if you try to stretch or bend it. You can prevent small hairline cracks from offsetting or widening by installing reinforcing steel. Wire mesh and one half inch diameter steel bars are readily available and very inexpensive. This steel needs to be in the middle of the concrete or slightly above the middle of the slab to provide the necessary reinforcement.
Water is needed to mix and cure concrete but if excess water is added to concrete after it leaves the central mix plant or is mixed into the surface of concrete during the pour or finishing activities, it can severely harm the concrete. Water added to already mixed concrete can dilute the amount of cement in the mixture. This added water weakens concrete just as added iced tea to your half empty glass at a restaurant dilutes the sweetness of the remaining tea.
Once the concrete is finished, it needs to be cured. The water within the concrete fuels a chemical reaction called hydration that continues to happen within the concrete for weeks and months. If this water evaporates from the concrete too rapidly, then the concrete might never achieve its design strength. Liquid spray curing compounds can be added to the concrete as soon as the concrete finisher completes his/her final trowel stroke. You can also cover concrete with sheets of plastic. Curing is a simple step that is often neglected.
I can assure you that concrete that is specified, mixed, placed, finished, and cured in accordance with industry accepted guidelines will last and last. The biggest problem I feel you are going to have is finding a concrete contractor that is familiar with these guidelines. If you mention Portland Cement Association, American Concrete Institute, or World of Concrete to a contractor and his eyes glaze over, then keep looking!
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Comments:
godfrey 07 May 2008, 12:56
Dear Tim I would like to construct a underground water tank,16 feet by 8
feet by 4 feet.4 inches thick with a center wall at the 8 foot point,using
1/4inch mesh in the sides and reinforced with 3/8 steel rods at the top,the
tank will be 3 feet in the ground.The land is flat and the soil is heavt
clay would be pouring concrete .Question 1)is the walls thick enough and
will the steel mesh hold?Thanks Godfrey P.S will be doin it my self with
some help
matthew costello 13 May 2008, 21:07
is fiber mesh that is mixed in with the concrete as good as laying rebar
karen ruffin 31 Jul 2008, 13:19
Dear Tim,
First off I am a female trying to pour a patio. I know nothing about this and have read all your material. Can you point me in the direction of who I can hire as back up if I mess this up? I live in the Houston area zip code 77546. Thank You
Chas 07 Sep 2008, 12:00
I want to buy a small quantity of steel reinforcing mesh used for
concrete.Prob 6' x 4' I live in North Wales UK.any idea on a supplier where
i can buy this? Chas
Focus 06 Oct 2008, 16:04
Seems as a few of these questions about "where to get supplies" are not
good questions for Tim. I suggest looking in your local phone book or
paper.
Godfrey, has the right kind of question. Keep it simple guys...
brian 28 Aug 2009, 03:32
im planning to install a metal deck for my flooring, do i need to put
reinforcing bars as a support? or the metal deck is good enough to hold the
concrete for any damages? need a immediate response, my project will be
starting in few weeks. thanks alot
Linda Bailey 22 Sep 2009, 15:47
I need to replace a driveway. A conractor has
recommended wire mesh and a fiber mess. Another persons said a fiber mesh with 1.5 lbs per ubic yard is sufficient. I live in a Chicago suburb so weather is a concern. Would you pour in October or November? Help? Fiber or Wire Mesh or both?
Al 04 Oct 2009, 23:17
I'm looking to pour a concrete slab 4 in thick in Northern NJ, on the side
of my garage to serve as a patio, I would like to run conduit for water,
electrical sub panel, drainage and possibly gas, even if I don't connect
now and other future improvements, I've been looking for answers on what
type of pipe to run for each, before I pour. Would appreciate any
suggestions. Thanks
boy1925 25 Oct 2009, 21:42
im planning to add a second floor for the existing residential structure
that has been proned to flood a month ago. my problem is the sizes of the
existing columns are hidden inside the 100mm thick walls. i would like to
ask if is it possible to add an additional floor out from these columns
sizes?
another thing is the building has been built since 1989 and there has no case that the columns had a cracks or any kind of damage.
D'Ann 29 Oct 2009, 13:26
I have read many of the articles and questions regarding concrete, joints,
and foundation. If I have overlooked the answer to my question, I
apoligize.
We have a 20ft driveway that was added to our garage. We have been in our home for nearly a year and have noticed lifting of the driveway over the garage foundation. This occurs where there should have been an expansion joint. We are aware that concrete does crack. The subs installed rebar to connect the driveway to the garage foundation, which is post tension. There are also no control joints in the 20ft apron. Through reading the information on this site, I have found that by best practice joints should be installed. However, we have been told that they are placed fifty percent of the time and fifty percent they are not. Is this true?Also, should any concrete additions be connected to the foundation by rebar? Thank you, D'Ann View all comments |



