Concrete In Cold Weather

By Tim Carter
©1993-2009 Tim Carter

Summary: Concrete installation in cold weather can be successful if your contractor follows a few guidelines. Do no pour concrete on frozen ground. Mix concrete with hot water, preheated sand and gravel and add extra cement. Use a liquid curing compound and insulated blankets.

DEAR TIM: I am one of the lucky snow birds that commutes back and forth between my winter home down south and my summer home up north. I need to have a sidewalk replaced at my northern home immediately due to a water main break. Cold weather is just around the corner. Is it safe to pour concrete this late in the season? One of the bidding contractors says it is no problem as they add calcium chloride to the mix. Is that going to work? Will I have problems in the future? Greg H., Chicago, IL / West Palm Beach, FL

DEAR GREG: Isn't it wonderful that we are lucky enough to live in a nation that is so large that you can escape from the cold biting wind and snow during the dreary winter months? You are lucky indeed! But you will need much more than luck to insure that you will not be installing that sidewalk a second time in the spring or next summer when you flutter back north. You need a skilled concrete mason who knows exactly how to order, place and protect concrete that is being poured in cold weather.

This worker is using a waterproof insulating blanket to cover a freshly poured footer. The heat produced by the chemical reaction of hydration within the concrete will be retained within the concrete by using the blanket.
This worker is using a waterproof insulating blanket to cover a freshly poured footer. The heat produced by the chemical reaction of hydration within the concrete will be retained within the concrete by using the blanket.
I have always felt that concrete is an amazing building material. Its ingredients are basic: sand, gravel, water and Portland cement. Yes, there are other additives and ingredients such as fly ash, plasticizers, accelerators, etc. that can be mixed with concrete. These extra ingredients often allow concrete masons to pour and finish concrete in extreme weather conditions. The calcium chloride mentioned in the one quote is an accelerator that makes the concrete get harder faster.

Freshly mixed concrete is a plastic liquid. In fact, as soon as water is mixed with the Portland cement, a chemical reaction called hydration begins. This chemical reaction causes microscopic crystals to grow between the sand and gravel interlocking them together. As more and more crystals grow, the concrete gets harder and harder. But this reaction is temperature sensitive . In very warm or hot weather, the reaction happens quickly. In cold weather, the reaction slows down.


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The challenge in your case is to get enough crystals to form so that the concrete can resist destruction caused by rain and snow melt water that soaks into the concrete surface and then freezes. The freezing water expands and can fracture the crystals that are holding the sand and gravel together.

There are all sorts of things the concrete mason should do to insure that your concrete will last for many years. First, the ground upon which the concrete will be poured must not be frozen. In fact, it would be ideal if the contractor could suspend some tarps over the area and run a heater to raise the ground temperature. The warmer the ground the better. The ready mix concrete company will very likely mix the concrete with hot water. If the sand and gravel can be pre-heated, all the better. Special Portland cements can be used that are made to develop an early strength. Boost the amount of cement in the mix slightly. Demand that you have a 4,500 or 5,000 psi mix. For your small pour, it may only add $40.00 to the cost for the extra cement. Be sure air is added to the mix as well.

As soon as the concrete is placed and finished, make sure a liquid curing compound is sprayed on the surface. This liquid insures that the water added to the mix does not evaporate from the concrete. The water added at the ready mix plant is needed to fuel the chemical hydration reaction that will continue to happen all winter long while you are busy getting a tan.

Finally, insulated blankets must be placed over the concrete. Fortunately, the chemical reaction that is happening actually produces heat. This heat is desperately needed to keep the concrete from freezing before it achieves the necessary strength to resist Mother Nature. The insulated blankets will keep the heat inside the concrete where it is needed so long as the edges of the blankets are weighted down. Cold winds that get under the blankets can rapidly steal heat from the concrete. Make sure the contractor leaves the blankets in place for a minimum of four days.



Comments:

Renee
29 Nov 2007, 14:42
Hi,

Could you please provide me information or guide me to a brochure, that I can give my new home owners which will tell them how to take care of their new concrete during the first winter in their new home?

Thank you,
Renee
ATB
29 Nov 2007, 15:55
Renee,
If it was installed correctly as I describe in *many* of my concrete installation articles, you never have to do anything!
Sharon
06 Dec 2007, 17:07
Your articles are very good. Thank you. I poured concrete last January at 2500 feet in WA state.

I ended up building a small fire on the dirt floor to thaw out the ground. (enclosed metal stove) We used a special mix with calcium and covered it with tarps. It is doing very well.

I plan to lay a foundation this winter so I can't really build a fire or use heaters well. My father, an architect suggests filling the hole with straw and plastic to keep the ground from freezing. Also he recommends the straw and plastic after the pour. What do you think of that idea?

Thanks again for your good information.
AsktheBuilder
06 Dec 2007, 17:33
Sharon,
I feel you should use insulated blankets if at all possible.
Jeremy
19 Jan 2008, 18:30
Anybody that pours concrete in the winter season is either not using their head or as a conctractor the greed factor has kicked in. Calcium: It also causes more shrinkage cracks. In addition, it weakens the ultimate strength of the concrete and promotes corrosion of reinforcing steel. The job is likely to deteriorate over time, and most likely result in costly replacements....the calcium is just a hat trick. The contractor will not want to keep any concrete covered or heated for days...due to the cost and headache for them...homeowner in the end gets a less than quality job period!
Jeremy
19 Jan 2008, 19:14
Note: Concrete takes 28days to reach its rated strength...takes 7days to reach 3/4 strength. Start talking PSI and cylinder break tests to the contractor....beware many who do take samples take them from the start of pouring the truck then add lots of water....no use in doing that as it will give a false break/reading. Take the sample when the truck is about half empty. Keep the sample cylinders in the same location as the poured concrete...then have the cylinders broken at the batch plant....see what you got. A good mix poured at the correct temps, cured at the correct temps, and placed at a 4-6" slump will produce breaks at or beyond the PSI of concrete ordered.
John
30 Jan 2008, 09:28
Jeremy,

You clearly do not make your living working outside construction in a cold weather climate. Greed has ABSOLUTELY nothing to do with making a living in the Northeast. Calcium is a necessity in meeting customer set deadlines and ensuring that my employees (and myself) can feed their families during the winter months. You try making ends meet on Lay-off unemployment checks. We havn't had a calcium use related call back in my 18 years in business. You obviously know your figures.. please check your facts!
AsktheBuilder
30 Jan 2008, 09:48
John,
Were have you been? I was waiting for the Calvary to arrive! :->
Vijay.P.S.R.
23 Feb 2008, 04:23
We have a construction company in Afghanistan. Here temparature fluctuation is very heigh. (-10C to 10C in 24 hours). Please inform us which type of safety measures to be taken here, while concreting.
Thanks and regards,
Vijay.P.S.R.,
Kabul,Afghaistan.
AsktheBuilder
01 Mar 2008, 07:37
Vijay,
Sure. Read ALL of my columns in my Concrete categories.

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