DEAR TIM: I am rebuilding my front porch, steps and the
sidewalk leading to the porch. The porch will be made from wood and the steps
and sidewalk made from natural stone. How do I fasten the stair handrail post to
the stone steps at the bottom and the wooden porch at the top so they are as
strong as my interior staircase newel posts? It seems no matter what I conjure
up, the connection makes for a very wobbly post. Paul G., Dorchester, MA
DEAR PAUL: Your dilemma has been, and continues to be, the
bane of many a do-it-yourselfer and even professional tradesman if the stair
posts I have wiggled over the years are the rule and not the exception. When I
grab a stair railing, I always test it. All too often, the wooden stair post at
the bottom of a set of steps moves as easily as the sloppy floor gearshift knob
in my 1969 Volkswagen Beetle.
A stair post or deck post is simply a lever. Your challenge
is to lock this lever into position so that the bottom end of the post barely
moves at all.
There are many different ways to accomplish this goal. But here are some
half-baked solutions that I have seen, that just don't work well. Never just nail
or bolt a stair post to the side of the staircase framing lumber. Placing the
post in the ground and surrounding it with concrete is better, but over time,
the concrete can crack and/or the post can shrink causing the post to wiggle and
move.
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| This large railing post does NOT extend into the concrete. It may start to wobble once the treated lumber dries out or enough people push against it. PHOTO BY: Tim Carter |
The reason your interior staircase newel post is solid, and doesn't move when
you push against the top of it, is because the post extends well beyond where you
see it contact the floor. I would venture to say that the interior newel post is
actually 12 to 16 inches longer than what you see above the floor line. This
extra length of post fits snugly into solid blocking inside the first stair and
additional solid-wood blocking that may be inside the flooring system below the
staircase.
I have had great success creating solid exterior stair posts. The post at the
top of the stairs is the easiest one to deal with in my opinion. This post
should actually do double duty as a stair post and an additional support post
for a beam or ending floor joist that may run parallel with the front wall of
your house.
The post should be one continuous length of lumber that extends from the top
of the railing to a special metal connector that is solidly anchored into a
concrete pier at ground level. The post extends upward from the pier and
continues past the beam or floor joist. Where it touches the beam or floor joist,
you should through bolt the post to this framing lumber. This dual connection
method locks the post into position so it can't rotate where it touches the
porch flooring.
The post at the bottom of the steps is a little harder to engineer. If you
can use a 4x4 wood post, the solution is easy. You have to first build the set of
steps to ensure that the post will be perfectly located. Visit a local metal
shop or a business that does welding. They will probably have a handy scrap
piece of 4x4 steel tubing lying around. Purchase a two-foot long piece and try
to get one that has the thickest sidewalls possible. Ask them to quickly weld
onto the sides of the tube a few scrap pieces of small round pipe or other
smaller scrap metal.
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| A lag bolt was used to bolt the large deck railing post to the stair tread. It is the worst connector the builder could have used. PHOTO BY: Tim Carter |
You will discover that the 4x4 wood post will easily slide
into the metal tube. But it will wiggle. This will be dealt with in due time.
Dig a ten-inch diameter hole next to the bottom of the stairs where you want the
post to be. The hole needs to be 28 inches deep measured from the top of the
finished paved surface at the base of the steps.
Place three inches of rounded gravel in the bottom of the hole. Insert the
metal 4x4 tube into the center of the hole and place the wooden post into the
tube. Position the post exactly where you want it and secure some temporary
bracing to the top of the post to hold it in place. Pour concrete around the
metal tube and fill the hole completely with concrete. The scrap metal welded to
the tube will interlock with the wet concrete to ensure the tube will not
wiggle, or slide up and down as time goes on. The gravel at the bottom of the
hole allows water to flow freely away from the tube.
After waiting 24 hours, remove the bracing and pull the wood post out of the
tube. You can cut small slivers of treated lumber to add to the bottom sides of
the post to make it fit snugly into the tube. Use waterproof urethane glue to
secure these wood shims to the post.
The metal tubing needs to be protected from the long-term effects of rust.
Before it is surrounded by concrete, you should paint the square metal tubing
with a high-quality metal primer that claims to prevent rust. Paint both the
exterior and interior of the metal tube. Let this primer dry for 24 hours and
then apply a second coat of exterior finish paint that is made to coat exterior
metal. The color does not matter since the metal tube will never be seen after
it is installed.
The metal tube offers many advantages. It locks the bottom of the post so it
can't rotate in any direction. The tube acts as a sleeve that allows you to
remove the wood post with relative ease at some point in the future.