Repair Cracked Concrete Slab
Summary: Cracks in concrete slabs can be permanently repaired. The trick is to use high-strength epoxies that are easily injected into the cracks. Epoxy repair kits are affordable and can be found readily.
DEAR TIM: The ground level concrete slab in my 30-year old split level home has a few large cracks in it. These cracks are up to 1/4-inch wide and they move up and down with the change of the seasons. Over the past five years, the cracks seem to be getting bigger ever so slowly, but there is no evidence of structural problems on any foundation wall or at any other part of the house. I would like to install wood or cork flooring over the concrete, but I realize the crack must be repaired. What is the easiest thing to do and will give lasting results? Is there a way to stop the seasonal movement of the slab? Lisa P., Boulder. CO
DEAR LISA: Although you don't see any structural problems, they may be present or in the early stages of development. Hiring a residential structural engineer, to do a field visit to your home, may be a very smart thing to do before you move forward with any repairs. The seasonal movement is a strong clue as to what might be happening. Your house may be built on an expansive clay soil.
In addition to calling the structural engineer, you might also call the local colleges and universities in your area that have a geology department. Once you get this far, ask for a soil scientist. If you run into a dead end, you can open the Yellow Pages and look for geo-technical engineers. I am confident you will find one. Ask the geology professor, and/or the geo-technical engineer, if your house is located in an area know for expansive clay soils.
If it is, you need to think about stabilizing the soil before you proceed with any repairs. One method, that works well in my area, is to drill two-inch diameter holes 18 to 24 inches deep into the soil around your home. Space the holes about three feet away from the edge of the foundation if possible and drill one hole every six linear feet. Fill the holes to the top with small rounded gravel that is 1/4-inch in diameter. Lay a soaker hose over these holes and allow water to run for 24 hours so water soaks deeply into the ground. Run the water once a week during your dry seasons.
Once the soil is stabilized and you see that the slab is no longer moving, you can proceed with permanent repairs. Since the cracks are 1/4-inch wide, the job should be fairly easy. You can purchase high-strength epoxies that are designed to be injected into cracked concrete slabs from special concrete supply businesses. If you follow the directions and do the job right, the repairs can be permanent.
The finished epoxy repair is very similar to a welded seam between two steel plates. Often the weld is stronger than the actual steel. The same is true for the epoxies as they can have fully cured-strengths in excess of the actual concrete.
After the epoxy has fully cured, you may have to install a thin concrete overlay over part of the slab to mask any unevenness between the cracked portions of the concrete. This overlay mixture is made from one part Portland cement and 2.5 parts of fine sand. Be sure the slab is dust free and clean. I would recommend you lightly wet the slab immediately before applying the mixture of cement and sand.
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Use a six-foot long straightedge to create wide feathered areas of overlay on either side of the crack. You can use a regular steel trowel to finish this stucco-like material as it begins to set up. It is important the floor be as smooth and even as possible as imperfections can telegraph through cork flooring.
If you have seen mud puddles dry up in your area and large cracks develop in the still-moist clay, you live on or near expansive clay soils. What most people do not realize is the clay is not only shrinking from side to side, it is also losing volume up and down. This seesaw movement is not appreciated by materials such as concrete that are rigid and crack when stressed.
Smart builders who build houses with shallow foundations or houses on slabs can install piping under and around the foundation that allows homeowners a method of getting water into the soil quickly and efficiently. The trouble is, most builders don't have a geology degree and most building codes do not require this inexpensive piping.
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Comments:
Carly 16 Jan 2008, 10:33
I'm hoping I can repair a significant crack in my uncovered patio using the
same technique. My 10x30 patio wraps around the house into the carport so
its hard to find a place to stop to consider a repour. The crack cuts
across an outside corner making a triangle about 10x4 which luckily does
not touch the house. The crack is up to one inch wide. More troubling is
an up to one inch difference in level from side of the crack to the other.
Atlanta has a lot of clay in the soil so that may be an issue I need to
explore. CA
Leonard Plocharczyk 30 May 2008, 23:33
Have a 2 week old 16 x 37 slab which started cracking while the contractor
was floating the concrete. It has continued to crack in several differant
locations throughout the slab. Control joints were cut the day after pour
but the cracks keep moving over the joints. How, if any, can he contractor
repair these cracks. Any suggestions on a possible permanent repair.
Tim Guebert 14 Jul 2008, 00:22
I have a new driveway (just over 2 months old). Last week I had a new roof
installed. The roofers covered the driveway with plywood to prevent damage
from their very large and heavy truck but as they removed the plywood I
noticed six new hairline cracks, each about 6-8 feet long. How do I prevent
these cracks from growing, and is it a good idea to put a concrete sealant
on my driveway? By the way, the driveway has a brick border with brick
strips every 8 feet. (The bricks were not damaged by the truck).
Gregory 05 Aug 2008, 09:44
It seems that I have two problems that I would like to know if they can be
solved in combination. I have 1/4-1/2 inch cracks in my patio as well as
some low spots which may be due to some settling. There are no new cracks
so I'm ready to repair the existing cracks and resurface. Can I repair the
cracks with an epoxy and then use a more substantial concrete overlay that
will help with the low spots?
Debra 23 Aug 2008, 05:04
28 days ago we had 2 new colored driveways poured with stamped edges and
several stamps done horizontally. We have not driven on them & the
contractor is supposed to be sealing them very soon. We have multiple
cracks, and we are wondering what we should expect from the contractor
and/or what we can do to minimize any further problems.
DM 17 Sep 2008, 01:41
I have a concrete walkway in front of my house that required a catch basin
for a sump pump. Unfortunately, the contractor failed to install the
proper cover at the time he fabricated the catch basin so he came up with
his own solution. He cut out a 1" deep by 1" wide lip along the top of the
opening of the catch basin. This fits a 19" by 19" frame that will hold a
16" by 16" grill. Unfortunately, about 1/2" of the inside perimiter of the
19" frame extends over the opening of the catch basin so the frame is not
entirely supported by the cut out lip.
The frame and grill weigh about 50 lb and is not in a location with heavy foot traffic at all. The concrete slab is about 2 1/2" to 3" thick so there is plenty of concrete underneath the frame even after the cut out. The most weight it would need to support is me, but it will get plenty of moisture. My question is, will I have any problems with the concrete lip that was cut out over time due to the frame only partially being supported by the lip? Would the concrete perform better if the grill was entirely supported or does it make a difference? thanks for your help.
jennifer 11 Nov 2008, 11:27
My new driveway immediately as it dried revealed two narrow drying cracks
several feet in length. The contractor immediately resealed the driveway
and cut larger grooves. However the cracks are unsightly, on the walkway
to the house, and I am unhappy. I filed a complaint, and have been offered
an epoxy resin to be added, but my impression is that still leaves me with
the cracks that detract visually. What are my options? Is it unreasonable
to want some level of refund on this product? Should I have the expoxy
done or will this add to the unsightliness? Was this preventable? We did
have steel rebar as part of our installation. Any insight is appreciated.
Ray Quick 11 Nov 2008, 13:09
We have a 40 year old slab that seems to slide when the soil is dry. It
moves up to .75 in.
We soaked the dry side of the house (the side that slides) for awhile. We stopped because we didn't see much in the way of results. However, since we have stopped soaking the soil the sliding has started again. I want to pour cement under my 16-in. slab sides, but I think I should soak the soil and move things together a bit before I start digging. What do you think?
Devera 06 Mar 2009, 12:49
I'm interested in a similar situation to Carly's - cracked concrete patio,
which is now at different levels. However, I am in Colorado, which is a
totally different climate from hers in Atlanta.
Becky 09 Mar 2009, 17:58
I am interested in buying a home and when I first inquired about the home,
they said the "slab was cracked" but later they have not said anything
about it. How do I know if a crack is significant? Are all cracks
significant in a foundation, including hairline cracks? The house is almost
50years old and I believe its on clay soil per the USDA soil map. How can
it affect the foundation/structure of the house
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