Heating Installation

By
©1993-2012 Tim Carter

        
Summary: Heating installation is not a do-it-yourself job. I know you want to save money, because the price of heating systems with installation is high. Working with sheet metal requires lots of skill. Making connections to the fuel line and exhaust piping is not for the timid. Invest your time in finding a professional who will do the job correctly.

DEAR TIM: Do you think I can do my own heating installation? The price of heating systems with installation takes my breath away. My central heating installation job doesn't appear to look that difficult. All I need to do is switch out the furnace and reconnect the black-iron gas line. What am I missing? Gordon N., Perry, IA

DEAR GORDON: I am at a significant disadvantage since I don't know you personally, but because you had to ask me about your skill level, I am 100 percent convinced you can't successfully complete the heating installation job. The task is so complex, especially if you purchase state-of-the-art high-efficiency equipment, that many high-quality furnace manufacturers will not sell you their products. They only want trained professionals to install these highly-complex machines.

This new high-efficiency gas furnace took several days to install. Each step took skill, an assortment of special tools and years of experience. PHOTO CREDIT: Tim Carter
This new high-efficiency gas furnace took several days to install. Each step took skill, an assortment of special tools and years of experience. PHOTO CREDIT: Tim Carter
The reason you are suffering from sticker shock on the installed price is simple. Heating installation is hard work, it is dirty, it requires a variety of great skills and a boatload of specialized tools. You couldn't have picked a more complicated task in your home, unless of course, there is a central air conditioner that is also part of the system. Heating and cooling systems are by far the most complex mechanical systems found in the average residential home. And much like automobiles, they are getting more complex each year as internal computers and circuit boards operate these machines.

This past summer, I witnessed this job on a very personal level. Both of my gas furnaces were replaced with super high-efficiency furnaces that have gas modulating valves. I knew I could not do this job myself, so I hired my heating and air conditioning installer to do it. This person happens to be my best friend, and he allowed me to assist him on several parts of the job.

The removal of the old furnaces was miserable, dirty work. Rust, dirt and grime were everywhere. Rather than lift the old, heavy furnaces up from the basement, we disassembled them in the furnace room. It took hours to get the mess cleaned up, and all of the parts out to the driveway.

My new furnaces are smaller than the 20-year-old ones we replaced. This may not seem like a big deal, but it makes a huge difference with respect to the extended plenum metal ductwork that sits on top of a standard updraft furnace. That ordinary-looking metal box is often anything but ordinary. They are almost always custom-made by a sheet-metal fabricator. You may have to have a new extended plenum made, and even then, you may have difficulty making the transition between it and the ductwork it connects to.

Sizing the new furnace might also be an issue. Keep in mind that furnaces come in different sizes, and you need to ensure the new furnace has a heat output that is slightly greater than the heat loss of your home. Professionals know how to do the necessary calculations to determine both heat loss and heat gain.

The exhaust and incoming combustion-air piping can also be very complicated. The length of the piping runs, the amount of turns and the slope are all very important. You must follow manufacturers' recommendations to the letter, or your furnace may not work correctly. What's more, if you install the exhaust piping incorrectly, you may create a life-safety hazard as exhaust gases can contain deadly carbon monoxide.

You may not think connecting a black-iron pipe gas line is hard, but if you do not have access to tools that allow you to thread pipe, you may be in for a surprise. If you have not been trained properly to thread pipe, you can ruin the threading dies quickly or thread the pipe incorrectly. I know it looks simple, but it is not.

Heating installation contractors are worth every penny, so long as you deal with a real professional. The heating and cooling system in a home creates an artificial environment, one that you want to be comfortable. The real pros will give you a dollar's worth of value for every dollar you spend.

There is a possibility your existing heating system has some flaws. Perhaps one room is hotter or colder than you desire. There may be defects in the original ductwork design that a professional can fix with some ease. Be sure to bring these defects to the attention of any professional that might be bidding your job.

Be aware that modern high-efficiency gas furnaces produce ample amounts of condensate water. This water needs to be directed to a floor drain or be pumped to a sink. The condensate water is a byproduct of the combustion of the natural gas or propane. The condensate is also acidic, so don't drink it, give it to pets or use it to water plants.



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Comments:

Welcome! I, Tim Carter, don't answer questions here. If you post a question here in the Comments Area, perhaps another visitor will help you. You need to go to the Ask Tim page if you want a question answered. Once there, look closely at how many weeks behind we are. Please be patient as you use this free service. If you have an emergency and need to talk to me, there is an option there for you.
Brant
05 Dec 2008, 07:41
Can you tell me what the cheapest heating system is to install by yourself or getting it installed? Can you also tell me the least expensive to operate and the lowest fuel cost? Can you also tell me which system is the least expensive to install and to operate/lowest fuel cost? Its for a school project and I just needed a little help.
mark
13 Dec 2008, 14:20
I am building a new home my contractor is installing all my ducting in the attic is this as efficent as in the crawlspace whats the advantages or disadvantages
NeiL
04 Apr 2009, 06:26
Dear Mark
I am too is searching for the same answer Where is the best place to install HVAC Ducts ? Under crawlspace or up in the attic . I read an article that its best to place it in the attic provided that the attic is conditioned but i was skeptical about it because when you insulate the space between the roof what will happened then when you have a roof leak ? Crawlspace might be my last bet but i find it very awkward to see ducts hanging like loop under a crawlspace. Perhaps have all wires routed underneath tape, tied and secured and ducts also brace and tied securely and well space to prevent kinks and vending Must have a good leg room for you crawlspace ( 6-7 cinder blocks ) above the ground to get a good clearance. One advantage i noticed so far is that a ducts under the crawlspace is much easier to service than the one placed up in the attic. But still keep looking and keep asking What i was doing was i visit every new construction site and also looking at every old house crawlspace and attic if they have problem with duct condensation and molds and mildew build up in their attic and crawlspace ...
megan
20 Sep 2009, 10:55
hello, I have purchased a central heater, propane, now I am getting estimates to have someone install the ducts and hook it all up. I have a small log cabin, there will be 3 vents in the center of the house, one to the kitchen, living room, and bedroom right down the center of the house. What do you think is a reasoable price to do this work? just ball park? thank you, megan
Jeff
14 Dec 2010, 16:31
I thought that I could do the same but my wife wouldn't let me do install. I was just replacing a 20 year old unit for a new one. I went with Trane(again) but let Home Depot do the install. They hire out and we got Logan A/C from Columbus, Ohio. I am suing the bastards because after spending 12K, the unit works, after several call backs, but it looks like a bunch of 8th grade shop students installed it. Home Depot is no help and after all their lies it'll cost me big time in legal fees to get a resolution. In Ohio I'm entitled to "thrice"(triple) damages. Cheaper to be honest and fix as promised Home Depot. You Suck!

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