How To Drill Hard Steel Video

By
©1993-2012 Tim Carter

VIDEO SUMMARY

Drilling steel or metal is harder than drilling wood. If you don't know how to drill steel, you can dull your drill bits quickly. Be sure to use a drill bit designed for steel, such as a cobalt bit. Wood drill bits have a special point that were not work with metal.

Use a little oil on the steel to lubricate and cool the drill bit. Heat will dull the drill bit rapidly. Drilling in steel requires a slower drill speed. Too fast and more heat is generated.

Place a block of wood under the steel workpiece. This will allow the drill bit to go into the wood, instead of dulling the bit on a piece of concrete.

As long as you have the proper sharp bit, a little oil and a variable speed drill, you can drill through steel or sheet metal without damaging the drill bit.


Author's Note:

I received the following tip from John Gibbs of Ontario, Canada. Based on his years of experience as a tool and die maker, John provides this excellent tip.

"Hi, I am a retired 71 year old tool and die maker ... worked at my trade for 53 years.

I recently saw the video on how to drill through steel. It was very good. But if you needed to enlarge that hole, then the larger drill bit will often vibrate and produce a chatter which gives a terrible 5 or 6 sided edge instead of a smooth accurate edge to the hole.

The solution is to simply use a piece of emery cloth. Fold about a 1 X 2 inch piece of emery cloth in half, with the smooth side on the OUTSIDE, to avoid scratching the work piece. Place it over the hole to be enlarged, place the drill bit on the emery cloth over the hole and begin drilling. It will automatically center itself. The emery cloth will let the drill bit through smooth and easy, and produces a beautiful smooth edge without a trace of chatter.

Works every time. This is a tip I learned as an apprentice in England. I hope that you find this interesting. It's one of the best tips I was ever taught. Would make a nice little 2 minute video probably."

DRAWING CREDIT: John Gibbs
DRAWING CREDIT: John Gibbs

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COMMENTS

Jim
12 Mar 2009, 12:32
Hi, Im 27 yrs old and a rokie about drilling metal surfaces.
This weekend I'll try to drill a 5/16" into my jeeps body frame (I'm installing side step bars) I just saw the video and i didnt know that oil could help a lot.
Are there any special steps to drill a hole this big into a jeeps frame (91')?
Don
01 Sep 2009, 16:56
Greetings,

I need to drill some 1/8th inch holes into 3/4 inch mild steel bar stock with a drill press...I was wondering if there are any extra precautions when drilling through such thick steel?
thank you for the great video and site.
Vlad
17 Dec 2009, 06:01
Hello!
First of all, great video! I have a question: I need to drill a hole for a thumb stud into a very hard knife blade (about 57 HRC) and I was wondering if that is even possible with normal gear, like a hand drill or a drill press. If not, do I need some really hardcore machinery, like plasma cutters or water jet cutters?
Eddie
21 Feb 2010, 12:38
Hi!! I saw your video and thought it was just what I needed. I am putting together a trampoline for my kids but the holes of the trampoline are smaller than the holes in the poles that hold the mesh enclosure. I assembled the trampoline already so I need to make the holes bigger from 3/8 in to 1/2 in. I am also implementing the emery cloth technique... thanks so much for the tips
Zach
22 Feb 2011, 21:49
Thanks a bunch for this video. I wasn't sure how to approach drilling steel, and I'm glad I stopped by here first - I feel much more confident, and I'm glad I know how to do it right now.
PatHenry52
25 Nov 2011, 14:18

Thanks for the video..

To answer the question for anyone who has the same Jeep question as Jim had...

Just follow the directions in this video and use a good quality cobalt drill bit.

I'm not an expert by any measure, but as a Jeep owner, with enough time, you'll eventually be drilling.. Either like me, because it's old and I snap a rusty bolt, or like Jim, because you're adding some accessory. I don't know if this is a Jeep person thing (as in we were like this before and the Jeep drew us in) or just a Jeep thing (as in owning a Jeep turned us into a DIY amateur mechanic).. but there's no going back now - I love that thing.. I've put it's first 200k in the record book, and I'm working on the next 200k.. My dad's cherokee went to 380K before he got rid of it due to rust... the original engine after 380K still ran great though...
PatHenry52
25 Nov 2011, 14:27
Oh, I almost forgot... Remember that drilling an automotive frame (Jeep or otherwise) clean it up real good... and remember that bare metal WILL rust.. especially under a vehicle.

I highly recommend POR-15 (go to Quadratec.com to get it), and if you're bolting through (as in not tapping the hole) I try to paint it on and let it dry... You'll need to make sure you've got a little extra space for the layer of paint, but the stuff is awesome. It is expensive, but worth it!! (I have no affiliation with the company, just stating my opinion based on my own experiences..)
gssandhoo
25 Dec 2011, 02:29
kindly tell me tips for drilling and countersinking on 20 mm plate . hole size is 18 dia with counter sink

thanks
regards
sandhoo
gssandhoo
25 Dec 2011, 02:31
hardness is 400/500 bhn

thanks
regards
sandhoo

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