Pre Hung Interior Doors

By Tim Carter
©1993-2009 Tim Carter

Summary: Pre hung doors can be tricky for the DIY'er . Installing pre hung doors takes some simple tools and some not so simple work. Read this column to learn what is needed and one of my special tricks.

Related Articles: installing pre hung doors, hanging tips

DEAR TIM: I want to save some money on an upcoming project. It seems to me that I could successfully hang interior pre-hung doors if I had some guidance. Surely it can't be that hard to do. Of course I want the doors to operate smoothly from now on. What must I do to get trouble free door operation? Scott J., Tiffin, OH

DEAR SCOTT: Hanging interior pre hung doors can be somewhat challenging. Don't underestimate the complexity of the job by any means. Fortunately it requires a few simple tools and a minimum of materials. Gather up a two and a four foot level, a hammer, a nail set, a screwgun, a small square, a bundle of wood shims, a pound of eight penny finish nails and several three inch long drywall screws.

Pre hung interior doors have much of the work done for you when you receive them. But there is still some work to do to get a perfect fit. Typically the manufacturer will leave some extra length on each of the side jambs. This is done on purpose so you can adjust for a floor that is out of level across the width of the door opening. This is the first thing to check for.

You do this with a two foot level. If the floor is out of level across the opening, this means that one of the jamb legs - the one on the high side of the opening - will need to be shortened. If you fail to make this adjustment in length, one of the jamb legs will end up floating in the air as you begin to secure the jambs to the rough opening.

Here is a trick worth its weight in gold. Drive a 3-inch long screw behind the upper hinge through the door jamb and into the rough frame.
Here is a trick worth its weight in gold. Drive a 3-inch long screw behind the upper hinge through the door jamb and into the rough frame.

The door slab itself is almost always perfectly square. The trick is to adjust and support the jamb in the rough opening so that the spacing between the jambs and the door is consistent all the way around the door. You start the job on the hinge jamb.

Use the four foot level to check the hinge side rough opening to see if it is plumb. If it is not, don't worry too much. If it is out of plumb, try to measure how much and where it is out of plumb. You will need to know this so that you can insert the proper amount of shims between the jamb and the rough opening as you start to hang the door.

Position the door and the jamb in the rough opening and use one or two eight penny nails to temporarily tack the hinge jamb into place. Use the level and necessary shims to get the hinge jamb as plumb as possible. Be sure that the door jambs are flush with the finished wall surfaces on both sides of the wall. Ideally you would like to see the jamb project beyond the finished wall surface by about 1/32nd of an inch.

Slide shims as necessary between the jamb and the rough frame at each hinge location. Tack the door in place with additional nails and close the door. Stand on a ladder and check the top of the door to see if the spacing between the door and jamb is equal across the entire width. It should be a 1/8 inch gap or so. You should have a similar gap on the hinge side. If the top gap is not consistent, you need to readjust the length of one of the side jambs.

Once the gap on the hinge jamb and top is the same, you work on the latch or door knob jamb. Simply slide shims between the jamb and the rough opening until the gap is consistent and the door operates smoothly. If you are satisfied, nail the jamb in place at the shim locations. The space between the shims should not exceed 24 inches if possible.

The key to years of trouble free service is to screw the hinge jamb to the rough opening. Without screws, repeated operations can cause the door to sag slightly. I prefer to hide the screws behind the hinges. All you have to do is remove the screws from one hinge at a time on the door jamb. Gently pry the hinge out of the jamb and install a long drywall screw through the jamb into the solid wood of the rough opening. It is an old carpenter's trick I learned long ago.



Comments:

PR
24 Apr 2008, 17:04
Tim hi,first let me start off by thanking you and anyone else that offers help and time reading this! I have sort of an unusual rough opening in terms of the height, in which i'd like install a standard sized pre hung door i can buy off the shelf. The size of the pre hung inswing door unit is 36" x 80". The RO is block. I am plenty ok with the RO width 39 5/8". The height RO is right at 80 5/8". Considering the height i was thinking this without having to special order a pre hung door cut , oh and it has to be steel 6 panel. Take off the threshold the pre hung door comes with.. the threshold is 1 1/2" high at it highest point,and change it to an ADA compliant inswing threshold that is 1/2" in height at its highest point.
Thereby dropping the pre hung doors finished height from bottom of threshold to top of top jamb to @ 80 1/2"'s to 80 3/4"'s. I know it will be a close fit to get the pre hung unit in the RO,but if more room is needed i can plane up to 1/2" max. off the 3/4" thick top jamb piece. Is this possible in terms of it lasting,and considering the jamb will be of wood (expansion contraction, swelling etc.?)
Mike
28 Apr 2008, 06:52
My prehung jamb is 80" in length but my opening to floor below tile in 80 3/4". If I lay the jamb on the floor I will need to do considerable cutting to the door to be able to open. Can I place the bottom of my jam on shims to get the height up as long as I make certain its level?
Chin Lee
24 Jun 2008, 12:25
Tim,
I want to reverse the opening of a bedroom door. I'e. to open out rather than to open in. What's is the easiest way to do that. This is a pre-hung door, as the house is 12 yrs old and the hinge set-in looks like it's nicely machined.

Chin Lee
Jeff
13 Jul 2008, 03:45
I thought interior doors would be easy on my concrete slab,I put the first one in and Wow, was I wrong. My entry door was so much easier and faster than this.

Everything I read made it sound easy, I found, it is not. Oh yea, I had the hinge side plumb, jambs cut as needed, shimmed etc. What I found, was the very expensive oak pre-hung I bought was incorrect (at least I think so).

What I mean, the hinges were not very good. They had loads of "wobble" if you will. I also found that the top "jamb" was too short. By measurement, the top of the door would bind when closed. While spending hours trying to figure out how to hang the door to correct this, I just figured the bind was due to the "wobble" on the hinges. Both the hinge and striker side were plumb. Like a fool, I planed the edge of the door from the striker to the top.

Second door, bedroom entry, went in without any problems. Cut the bottoms to fit, stuck it in and nailed. Easy!

Third, another problem. Was another closet door as the first. Again, top seemed too short. Again, shimmed and re-shimmed, trying to get it to close without binding. Measured and re-measured, nothing.

I decided to stand back, drink a beer, cuss the door and the store where I purchased along with the manufacturer. I really did not want to plane again. Then struck with an idea.

The only way to make the hinge AND jamb side plumb without binding, was to increase the length of the top jamb. Block of wood and a hammer to the top of the striker side jamb. 3/16" later, perfect fit. Add trim and can't see the gap (ok, I put a little epoxy in the gap for strength).

I spent less time on my entry door than I did an interior closet door. I really don't like cutting the bands and watching the striker side jamb jumping up, bad sign so far. I have four more interior doors to go, and not looking forward to them.

If this helps anyone, great. If I'm doing something wrong, please let me know. Can always use advise.
Keith
25 Jul 2008, 14:07
I was going to build a wall with 2x3 studs do they make a pre hung door to fit this narrow of a wall
Bart E
26 Sep 2008, 11:00
When you said to "If the top gap is not consistent, you need to readjust the length of one of the side jambs.

What do you mean readjust the lenght of the side jambs?

I have that problem and about ready to get out belt sander to sand the top side of the door.


Thanks for your time,

Bart
Mike
12 Nov 2008, 19:06
I bought a prehung door with the jambs being only 4". I have 5 1\4 door jambs already. How can you make the prehung 4" jamb work?
thomas z alapeck
17 Nov 2008, 11:42
what is the best way to cut a steel door, on the top or bottom, it's inside a porch and will not be exposed to weather, thanks Tom
Robert
06 Jan 2009, 12:23
I have a question about installing a prehung door. My house is fairly new and during the building phase I did not add some doors to some openings because they wanted to charge an arm and a leg. Looking at the openings, it looks like to get the bullnose effect, the builer used what looks like some sort of steel or aluminum strips to get the bullnose effect (I only found that out because my two year old ran one of his toys into the wall and damaged some of the drywall, exposing the strip. To hang a prehung door, do I have to remove the strip all the way around or can I install the door with the strip still intact?
Belinda
25 Jan 2009, 08:51
How to hang the door if the wall is not plum . Is there a way its a prehung door.

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