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Cracks in a New Chimney

By Tim Carter
©1993-2008 Tim Carter
Summary: Chimney failure can occur for various reasons. Small hairline cracks in chimneys need to be monitored. Concrete footers may not be adequate for the chimney. Chimney block and brick can also be defective. The chimney crown must be watertight. Chimney sweeps and structural engineers can inspect your chimney.

DEAR TIM: My six-month old block and brick chimney has developed some cracks. These 30 - 36 inch long cracks run vertical through both the brick, block and mortar joints. Should I be concerned? Are the cracks normal settling? Is the bricklayer to blame? Some joints weep moisture after a rain. Is that normal? Nick R., Middlebury, VT

DEAR NICK: Cracks that pass through either brick or block concern me. A hairline crack that appears every now and then in either a vertical head or horizontal bed mortar joint may be a simple shrinkage crack. But a long, continuous crack such as the one you describe most certainly is something to investigate.

Brick, concrete block and even stone are very strong materials when you attempt to squeeze or compress them. Some can have compressive strengths that easily exceed 5,000 or even 7,000 pounds per square inch(psi). Some granites have an incredible compressive strength of 28,000 psi. But subject these same materials to a different force - tension, and they can readily crack. Tension is a bending or stretching force.

The crack in this chimney could be a problem.
Settlement could be the cause of failure. The soil upon which the chimney rests might not be strong enough to support the enormous concentrated load that is being placed upon it. The combined weight of all of the brick, block, mortar can be in the tens of thousands of pounds for an average chimney, especially one that has been built correctly where the masonry is solid around the flue liner.

The concrete footer for the chimney may also be inadequate. Most chimney footers should be a minimum of twelve inches thick and extend one foot or even 16 inches on all sides of the actual footprint of the chimney. Steel bars, 5/8 inch in diameter, should be placed three inches up from the bottom of the footer. These bars should be placed every 16 inches on center in both directions. Be sure these bars do not droop or fall to the bottom of the concrete during the pouring process.

The actual brick or block may have been defective. But the likelihood of placing several defective masonry units on top of each other where the defects are in perfect alignment is a one-in-a-million possibility in my humble opinion. There is a possibility the mortar below the defective area is of poor quality and the weight of the masonry above it caused the cracks to appear. This is also a low-probability cause.


If you really want to see step-by-step instructions how to stop water from getting into and behind your brick, block or stone walls, you need my Sealing Masonry EBook! It is an Instant Download and comes with a 100% Money-Back Guarantee. TC

Believe it or not, the cracks can be wind related. The mortar that is used to cement the bricks and blocks to one another does not have instant initial strength as the chimney is built. It takes weeks and even months for the mortar to develop its full strength. Strong winds on a new chimney can exert a considerable tension force within the masonry. Block and bricklayers know this and the smart ones often insert steel rods within the chimney as it is being built to help resist the force of the wind. These same steel rods are vitally important for those that build chimneys in seismic zones.

The weeping joints are somewhat normal. Rainwater, especially that rain blown against the chimney, soaks into brick veneer and brick and block chimneys. This liquid water sometimes dissipates into the masonry, but large amounts of water can work its way down the chimney and find a pathway back to the exterior through a mortar joint.

The crack travels the entire length of the horizontal bed joint.
But liquid water trapped in a Northeast chimney in the winter months is a very bad thing. If large amounts of trapped water freeze, the expanding water can blast the chimney apart. You must make sure the top of the chimney - the crown - is watertight. If there are cracks, you can buy wonderful synthetic polymer compounds that have a color and texture that matches the chimney crown. These trowel on over the existing cracked crown and provide years of leak-free performance. The actual face of the chimney can be sealed with new clear sealers and compounds that will bridge cracks up to 1/8 inch in width.

A chimney that has been weakened by a building defect or even natural deterioration is a dangerous thing. They can collapse with very little notice and cause serious bodily harm or death and do enormous structural damage to the average house.

It is always a good idea to have a suspect chimney inspected by a residential structural engineer, a seasoned chimney sweep or bricklayer who has 20 years or more experience building chimneys. Rebuild the chimney in fair weather when outdoor temperatures are in the 60 - 75 F range.

 






Comments

jon
06 Dec 2007, 18:52
tim,
i had a new chimney built in august (its dec now). about 20' up only about 2-3 spots on all sides (not on the same blocks) its seems there is black staining coming out of the mortar joints i checked it out ad it seems damp and smells like creasold. any thoughts thanks in advance.
jon
AsktheBuilder
06 Dec 2007, 19:34
Jon,
It sounds like you might have flue liners that are not sealed well at each joint. This is not a good thing.
jon
06 Dec 2007, 22:18
how would i know with out ripping the whole chimeney down?(since i cant see behind the block) what would be your recomendation? is it safe to burn?
thanks for the prompt reply
jon
AsktheBuilder
07 Dec 2007, 05:25
Jon,
Contact a Certified Chimney Sweep. Do an online search for "chimney sweep association". I just did and discovered a rich resource of professionals. These people care enough about their vocation to take the time to participate in a group where they stay in the zone each and every day.
Jeff
17 Dec 2007, 14:11
My house is 50 years old. I have a concrete block chimney. Yesterday while inspecting the attic I noticed the corner of one of the concrete blocks had cracked off. This crach has not yet created an exhaust leak in the attic but I would like to take some kind of action to fix.

For a temp fix can I slap some sumo glue on the broken piece and restore it to the original location?

I'm not sure if the house shifted or if the concrete is rotten but this is scarey.
AsktheBuilder
17 Dec 2007, 17:14
Jeff,
You can epoxy the piece back on. Monitor the chimney for exhaust-gas leaks.
Jeff
17 Dec 2007, 21:38
Well I crawled up there tonight to take some pics.... things are not good. There are actually a number of cracks in the concrete two corners broke off. There is watter seeping from the inside out where the motor is supposed to seal. However when checking the trap in the basement there was no moisture at all so the ceramic center is still good. I'm not sure what to do about the leak. The insulation around the chimney is wet and the drywall on the first floor indicates water damage as well. GGGGGRRRRR. I can't fix the concrete in 10* weather. Suggestions?
AsktheBuilder
18 Dec 2007, 08:14
Jeff,
Pull the insulation away from the chimney. Start to get quotes now from the candidates who qualify to do the repairs. Be the first on the list for when the weather breaks.
Jeff
18 Dec 2007, 11:39
Thanks. Is there anything I can use to soak up the leaking water? My guess is water is getting in between the ceramic and the concrete then freezing and breaking the motor/concrete. Maybe I can remove some mortar and use some wedges to inspect.
Mike
11 Mar 2008, 00:23
my grandma has an old brick chimmeny and a few yrs ago she had a guy come along and put a coat of sement or something liek stucko over it and now all that is cracking and falling off as well as the old bricks are slightly deteriating could it be re stucko'd but add soem kinda of adhiesive between it and the bricks or....... what would be a the best options besides tearing it down any advice
thanks mike

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