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How to Insulate an Older Brick Home

By Tim Carter
©1993-2009 Tim Carter

Summary: How to insulate an older brick home can be a challenge. If furring strips were nailed to the inner masonry, there is only a narrow 3/4-inch space to add insulation. Very old brick homes often have no space to add insulation as the plaster was applied directly to the brick wall.

DEAR TIM: My story-and-a-half brick home was built in the 1960's. It has no insulation in the walls as far as I can tell. Each contractor I have talked with wants to drill holes in my interior plaster walls and add insulation from the inside. I prefer to have it done from the outside by drilling holes in the mortar joints between the brick. I don't want all of the dust and repainting mess inside my home. How would you approach this job? What are my alternatives? Bill B., Versailles, KY

DEAR BILL: The house you describe sounds exactly like that of my in-laws. My wife grew up in a brick home built in the 1950's just before your home was constructed. The exterior of the home is used brick and the second-story dormers that project through the roof out the back of the house are wood frame. The exterior walls of the first story are solid masonry, not brick veneer which is the way most brick homes are now constructed.

Today's modern brick homes have a single-thickness of brick that is placed over a wood-framed structure. The wood walls can be covered with insulated sheathing and the wood-wall cavities can be filled with insulation. Solid-masonry walls can be insulated with modern foam panels that separate the outer layer of masonry from the inner layer, but this method of construction was not in widespread use when your home was built.

The majority of solid masonry brick homes that were built in the 1950's and 1960's were constructed at a time when energy costs were very low. The masons who built the structures used a finish brick for the outside facing that was usually about four inches in depth. The inner layer of the masonry wall was often concrete block or cinder block that was also a little under four inches in depth. These block were laid immediately behind the exterior brick. If you can determine that your masonry walls are about eight-inches thick, you know there is no foam insulation between the brick and the hidden block.

Drill a two-inch hole in a closet wall to see how much space you have for insulation. PHOTO CREDIT: Tim Carter
Drill a two-inch hole in a closet wall to see how much space you have for insulation. PHOTO CREDIT: Tim Carter
After the masonry work was completed, carpenters would follow behind and nail 3/4-inch thick by perhaps two-inches wide furring strips to the masonry walls. These wood strips were usually placed 16-inches on center and fastened to the masonry walls with hardened, cut nails. Large sheets of gypsum-based plaster lath were then nailed to the furring strips and the final plaster was applied over the lath boards.

If your home is constructed in this manner, you can see the problem you have. The only void space that is available for insulating is the narrow 3/4-inch space between the furring strips. You can confirm this narrow void space exists by creating a two-inch diameter hole in several of your exterior walls. Do it behind a piece of furniture or inside a closet that is on an exterior wall.

If you discover you only have a 3/4-inch space between the back of the plaster or drywall and the beginning of the block facing, you might never get a payback in energy savings in your lifetime for the amount the total job would cost including all cleanup, replastering and repainting. I say this even if you could insulate this space with the best foam insulation currently available.

The contractors you spoke to are correct. Attempting to do the job from the exterior presents a host of problems. For one, the mortar joints are often no wider than one-half inch. A tiny insulation tool would have to be inserted in eight inches and then somehow have to turn a sharp 90-degree angle to squirt insulation up, down and sideways. A specialized nozzle may indeed exist, but then you have to wonder if the entire cavity is being filled with insulation.

What's more, the furring strips present a challenge. They can't be seen from the outside of your home and a hole drilled into the brick at a furring strip location would be useless. Drilling larger holes inside the home allows the contractors to see if they missed a furring strip and it allows them to more easily install the insulation.

But if it were me, I would not even try to insulate the walls. I feel you can save more energy concentrating your efforts on stopping air infiltration leaks, installing the best energy-efficient windows and exterior doors and improving insulation in your attic space.

Calculating energy savings for insulating the narrow 3/4-inch wall space is fairly easy. Heating and cooling contractors have done this for years. They have to perform heat loss and heat gain calculations that allow them to properly size furnaces, boilers and air conditioners. Businesses that sell this equipment to contractors often have sophisticated computer programs that can quickly tell you how many Btus (British thermal units) of extra energy are required to heat or cool a home that does not have insulation in that narrow void space. I have seen the calculation differences and they are indeed very small.

But when you start improving the performance of windows by installing ones that have high-performance Low-E coatings, an overall R-value perhaps 500 percent higher than original windows and a shockingly low air infiltration rate, you start to make serious energy-savings headway. Adding reflective-foil-radiant barriers in attics, in addition to upgraded insulation, can also help save energy dollars.



Comments:

Jo Anne Nakano
24 Nov 2007, 11:48
I have a brick home built in 1915, cinder block exterior, 11 ft ceilings, lathe and plaster throughout the 900 sf home. I currently have one old wall furnace that basically heats the one room. I don't use the electric baseboard as I have found it expensive and inefficient. I am considering forced air or hot water baseboard. This home stays quite cool in the summer and the reverse would probably work in the winter if I could get the place heated properly to begin with. We are freezing. I have thought of putting in wood/corn/pellet stove to heat the place but not many places to install it without cooking yourself out of that room. Which source of heat would you suggest so I am putting the money to use wisely?
ATB
24 Nov 2007, 14:33
You are correct about the fact that a stove will run you out of that room. Call is a pro HVAC man or two or three and get an assessment from them as well as bids. See if two of them come to the same conclusion.
mike
27 Nov 2007, 19:51
hey Tim!
My wife and i have recently purchased a home which included a 4000sq ft barn w/ loft. This barn is a wood workers dream shop that needs insulating. I am considering erecting new walls with tyvac and insulating within actual structure to create a true/plumb wall. i am just wondering what your thoughts would be in order to save sq. footage to use existing walls to insulate and go from there? Take into account this barn is pre 1900's( very sound construction wise).
ATB
28 Nov 2007, 07:33
I would most likely do as you suggested. But I would only finish off as much space within the barn as I truly needed.
Michael
04 Jan 2008, 21:01
Dear Tim,
This story might sound like Bill's. I have a house built in 1915. Exterior is stucco and Interior walls are plaster. The plaster walls are cold to the touch and the windows are the rope and weight. I have a gas furnace it is high effiency, however, I was wandering is is possible to insulate the outer walls and again people are telling that the plaster is probably attached to the red brick's for the stucco and any suggestions and if I can insulate these walls. Michael B. Portland, IN
AsktheBuilder
05 Jan 2008, 08:40
Michael,
Do a test. Make a hole inside your home on an exterior wall. See if it is brick or frame.
Henry
07 Jan 2008, 14:07
My home was built in 1930, and is also of brick construction. The outside is brick, and the inside looks like red blocks under texured plaster. In the winter these walls are cold, and the insides of my kitchen cabinets are nearly as cold as it is outside. Is there a way to apply something to the walls that will insulate them, maybe like a paint-on insulation that can then be painted over? The interior walls are uninsulated lath and plaster. Sounds are not stopped at all. The interior walls only seem to seperate the rooms from sight, not sound. Blowing in insulation seems like a good solution to not only deaden the sound, but allow each room to be heated separately. Does that sound right?

Henry,
St. Louis, Mo.
AsktheBuilder
07 Jan 2008, 16:45
Henry,
Bad idea....... Read all of my past columns about sound control. As for heating, your idea would work only if each room was a separate zone and controlled by its own thermostat.
Henry
20 Jan 2008, 09:45
Okay, what about my exterior wall problem? As I stated in my previous post, they get extremely cold in the winter. So cold that they are cold to the touch and radiate that cold out a couple of inchs from them.

My kitchen cabinets are mounted to exterior walls, and therefore anything stored inside them ends up cold, near freezer like when it is in the single digits like today.

Henry,
St. Louis, Mo.
AsktheBuilder
20 Jan 2008, 09:52
Henry,
I think you need to get bids from three different insulation contractors and ones from heating contractors. See what creative solutions they are providing for people like you. You can also consult with a residential architect that specializes in remodeling old masonry homes. You need people to come to your home. I can't see it from where I live.

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