DEAR TIM: My story-and-a-half brick home was built in the
1960's. It has no insulation in the walls as far as I can tell. Each contractor
I have talked with wants to drill holes in my interior plaster walls and add
insulation from the inside. I prefer to have it done from the outside by
drilling holes in the mortar joints between the brick. I don't want all of the
dust and repainting mess inside my home. How would you approach this job? What
are my alternatives? Bill B., Versailles, KY
DEAR BILL: The house you describe sounds exactly like that
of my in-laws. My wife grew up in a brick home built in the 1950's just before
your home was constructed. The exterior of the home is used brick and the
second-story dormers that project through the roof out the back of the house are
wood frame. The exterior walls of the first story are solid masonry, not brick
veneer which is the way most brick homes are now constructed.
Today's modern brick homes have a single-thickness of brick that is placed
over a wood-framed structure. The wood walls can be covered with insulated
sheathing and the wood-wall cavities can be filled with insulation.
Solid-masonry walls can be insulated with modern foam panels that separate the
outer layer of masonry from the inner layer, but this method of construction was
not in widespread use when your home was built.
The majority of solid masonry brick homes that were built in the 1950's and
1960's were constructed at a time when energy costs were very low. The masons
who built the structures used a finish brick for the outside facing that was
usually about four inches in depth. The inner layer of the masonry wall was
often concrete block or cinder block that was also a little under four inches in
depth. These block were laid immediately behind the exterior brick. If you can
determine that your masonry walls are about eight-inches thick, you know there
is no foam insulation between the brick and the hidden block.
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| Drill a two-inch hole in a closet wall to see how much space you have for insulation. PHOTO CREDIT: Tim Carter |
After the masonry work was completed, carpenters would
follow behind and nail 3/4-inch thick by perhaps two-inches wide furring strips
to the masonry walls. These wood strips were usually placed 16-inches on center
and fastened to the masonry walls with hardened,
cut nails. Large sheets of
gypsum-based plaster lath were then nailed to the furring strips and the final
plaster was applied over the lath boards.
If your home is constructed in
this manner, you can see the problem you have. The only void space that is
available for insulating is the narrow 3/4-inch space between the furring
strips. You can confirm this narrow void space exists by creating a two-inch
diameter hole in several of your exterior walls. Do it behind a piece of
furniture or inside a closet that is on an exterior wall.
If you discover you only have a 3/4-inch space between the back of the
plaster or drywall and the beginning of the block facing, you might never get a
payback in energy savings in your lifetime for the amount the total job would
cost including all cleanup, replastering and repainting. I say this even if you
could insulate this space with the best foam insulation currently available.
The contractors you spoke to are correct. Attempting to do the job from the
exterior presents a host of problems. For one, the mortar joints are often no
wider than one-half inch. A tiny insulation tool would have to be inserted in
eight inches and then somehow have to turn a sharp 90-degree angle to squirt
insulation up, down and sideways. A specialized nozzle may indeed exist, but
then you have to wonder if the entire cavity is being filled with
insulation.
What's more, the furring strips present a challenge. They can't be seen from
the outside of your home and a hole drilled into the brick at a furring strip
location would be useless. Drilling larger holes inside the home allows the
contractors to see if they missed a furring strip and it allows them to more
easily install the insulation.
But if it were me, I would not even try to insulate the walls. I feel you can
save more energy concentrating your efforts on stopping air infiltration leaks,
installing the best energy-efficient windows and exterior doors and improving
insulation in your attic space.
Calculating energy savings for insulating the narrow 3/4-inch wall space is
fairly easy. Heating and cooling contractors have done this for years. They have
to perform heat loss and heat gain calculations that allow them to properly size
furnaces, boilers and air conditioners. Businesses that sell this equipment to
contractors often have sophisticated computer programs that can quickly tell you
how many Btus (British thermal units) of extra energy are required to heat or
cool a home that does not have insulation in that narrow void space. I have seen
the calculation differences and they are indeed very small.
But when you start improving the performance of windows by installing ones
that have high-performance Low-E coatings, an overall R-value perhaps 500
percent higher than original windows and a shockingly low air infiltration rate,
you start to make serious energy-savings headway. Adding reflective-foil-radiant
barriers in attics, in addition to upgraded insulation, can also help save
energy dollars.