Concrete Resurfacing

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By Tim Carter
©1993-2010 Tim Carter

Summary: Concrete resurfacing is a great way to make old concrete look like new. There are several different methods and products to choose from for concrete resurfacing projects.

Concrete resurfacing is a very popular project for homeowners, because it allows one to get a brand-new surface for a fraction of the cost of what new concrete would cost. The concept is not new, and it is gaining in popularity for commercial work and public highways. Many public roads and concrete bridges are getting new thin overlays installed as part of a concrete resurfacing project.

On a smaller level, the products you use to perform concrete resurfacing are readily available and inexpensive. If you want to make your own resurfacing material, all you need is Portland cement, medium or coarse sand and some water. If the concrete resurfacing layer is thicker than 1 inch, you may also need some small rounded pea gravel for the mix.

If you do not want to mix your own concrete resurfacing material, then you can buy products that are in a bag or a bucket. Some of the pre-mixed products are very thin, and will not disguise serious holes or scaled areas in badly worn concrete. Concrete scaling happens when a top thin layer pops off the concrete, and reveals the stones that are in the concrete mix.

Thicker concrete resurfacing materials will cover up deep depressions or worn spots in concrete. The tricks to making the concrete resurfacing project last for many years are as follows:

  • remove all loose concrete
  • clean the concrete surface well
  • work when the air temperature is in the 50-60 F range
  • work on an overcast day with still or no wind
  • dampen the old concrete and apply a thin layer of cement paste before installing the concrete resurfacing material

If you mix your own concrete resurfacing material for a thin overlay, mix three parts sand to one part Portland cement. Add just enough water to make the consistency of the mix similar to bricklayer's mortar. If you have to add the small pea gravel for a mix over 1 inch thick, then the mixing ratios are: three parts gravel, two parts sand and 1.5 parts Portland cement.





Comments:

CS
12 Mar 2008, 09:30
Tim,

I have some significant scalling on my driveway and I don't think my home contractor is going to pay to have it fixed (says it was the deicer). So, I am going to have to resurface it myself. I have a bit of a slope to my drive way. Will this be a major issue if I try to do the resurfacing myself? or should I consider highering a contactor to do it?
AsktheBuilder
14 Mar 2008, 11:31
CS,
No. Read all of my Concrete Overlay columns. There are several.
Dale Kennedy
20 Mar 2008, 10:36
I have a concrete walkway that is exposed aggregate. The contractor did a poor job 5 years ago and it looks worse each year. I would like to cover it with half-thickness brick or pavers. Will this work or will the pavers come loose and break up under foot traffic?
Eric
21 Mar 2008, 08:03
I am in a new project of concrete, I am making a new patio, what is the best way to make the forms and how strong do they have to be?
AsktheBuilder
21 Mar 2008, 14:02
Dale,
It will work well. You need to read all of my past columns on Brick Patios. I tell you step by step how to do this.
AsktheBuilder
22 Mar 2008, 07:02
Eric,
I prefer 2x material. The forms need to be stiff so they do not move as the concrete is poured.
Tony
23 Mar 2008, 23:32
I am about 400 square feet of concrete patio that is cracking. We want resurface the current concrete and then get it stamped & stained. About what would this cost? How long should we expect this to hold up?
AsktheBuilder
24 Mar 2008, 06:58
Tony,
It will cost the average of three bids that you get from real pros. It will last 30 years if done right. What does "done right" mean? You need to read *all* of my Concrete columns to discover that.
Lu Ann
29 Mar 2008, 08:29
I have pattern concrete around my pool deck. It hasn't been re-sealed for 8 years and consequently I need to touch up small areas where the colour has worn or chipped. What product should I use for the colour touch up and will it adhere?
AsktheBuilder
30 Mar 2008, 12:42
Lu Ann,
There are many. Do research and find out which ones are approved for use at pools. Not all are as the chlorine can affect some stains.

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