Ceramic Tile Saw
Summary: A ceramic-tile saw is necessary to make certain cuts in tile, granite, marble and other stone products. Most ceramic tile saws have diamond blades. These saws cut ceramic-tile very easily because the saw blade is cooled by water. The cuts are dust-free, and very smooth.
DEAR TIM: I am going to try to install ceramic tile in several bathrooms. I have to do wall tile and floor tile. Since I have never installed tile before, I was wondering how in the world to make the circular cuts for the pipes and toilet flange. I also am confused about making cuts where the resulting tile will look like the letter L. I know how to score tile, and snap it using a simple tile-cutter tool. Someone told me I need a ceramic-tile saw. How do these work, and is there an alternative method? What happens if I decide to use some marble and granite on my jobs? Cindy H., Key West, FL
DEAR CINDY: The first piece of advice I can offer is to start in the smallest and least-complicated bathroom first. You are a rookie tile setter, and in the trade you might even be called a grasshopper. You need to get up to speed quickly, because tile work requires significant skill and precision.
There are any number of ways to make circular cuts in ceramic tile. But the method of cutting is dependent upon the type of tile you are using. Not all ceramic tiles have the same hardness. Common ceramic tile is made from a very pure clay, and it has a thin glaze that is transformed into glass when the tile is fired in the kiln. These are the easiest tiles to cut and shape, as the clay is fairly easy to chip, saw and grind.
But some ceramic tiles, like the popular glass tile and porcelain tile, are extremely hard. The molecular structure of these tiles is very different from standard clay tile. You will need a ceramic-tile saw that has a wet blade to make all of your cuts. Granite and marble fall into this category as well. Virtually every cut on granite and marble must be made with a diamond wet saw. These saws cut tile, granite and marble exactly like a table saw cuts wood. The difference is the ceramic-tile saw blade has diamonds in it, and water is used to cool the blade so the diamonds last longer.
I will assume for the moment that your job will require standard ceramic tile made from clay. You can make every cut, no matter what the shape, using hand tools. This will save you money, but you may invest lots of time and muscle power. I would consider renting a ceramic-tile saw at a tool-rental store if you have lots of cuts. Also, most snap-type tile cutters have a limit to the smallest piece they can cut without shattering the tile. I have found that the smallest piece I can cut with consistency is only five-eighths inch wide. Pieces that are narrower than this must be cut with a ceramic-tile saw.
A ceramic-tile saw with a diamond blade can also be used to make some circular cuts in tile, marble or granite. In certain situations, you may discover the resulting circle cuts across three or maybe four different tiles. This means that a piece of tile shaped like a slice of pizza must be removed from each separate tile.
In these instances, you make parallel cuts with the diamond wet saw into the tile. The blade should approach the curved line as close as possible at a 90-degree angle. Space the cut lines at three-eighths inch apart. Once all cuts are made, you can use a ceramic-tile nipping tool to bite off these small slivers of tile that are to be removed. As you approach the final cut line, take smaller bites of tile with the nipping tool. You will discover the nipper does a great job of biting off small pieces of the tile.
Smaller holes that are 2-inches or less in diameter can be cut with diamond hole saws. These are very expensive tools, and it might make more sense to have the holes cut by a local marble or granite company that fabricates granite and marble countertops each day. They have all of the necessary tools and experience to make perfect holes.
Larger holes for single-lever faucets may have to be created with a 4-inch grinder outfitted with a special diamond blade. If the tool is set at an angle, it can sometimes be used to make a roughly circular cut. I highly recommend that you leave this task to a professional, as it is easy to ruin a piece of tile or granite while trying to control the aggressive grinder.
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Comments:
steve watson 26 Nov 2007, 14:43
Dear Tim,
I want to cut decorative tile to go in our entry way. The design is a compass rose and has many small and narrow triangle shapes. I have a cheap wet saw and have seen many pieces of ceramic tile shatter near the tips on diagonal cuts. What is the best way (equipment) to make this type of cut?
ATB 26 Nov 2007, 17:38
With a great saw that has a fantastic blade with no wobble. Also, go slowly
as you are cutting near the tip.
Amanda 03 Dec 2007, 14:27
Dear Tim,
My husband and I are renovating our house and plan to lay tile in both bathrooms, the eat-in kitchen, and in front of the fireplace. I would like to purchase the a wet tile saw since we will be using it quite a bit, but am not sure what kind I need. Any advice on how to get 1 saw to meet all of our needs?
AsktheBuilder 03 Dec 2007, 15:13
Amanda,
I am really pleased with the DeWalt saw you see above. It cuts very accurately and with great precision.
Artie Pate 28 Jan 2008, 10:50
I have slate tile installed in my entry way and I need to cut it back 1/2
inch. How can I do this without havinf to replace all six pieces?
AsktheBuilder 28 Jan 2008, 11:24
Artie,
Get a dry-diamond blade for a grinder or a circular saw.
Frank McCammond 21 Apr 2008, 09:59
I'm considering a counter project that would involve using the large 24"x
24" granite tiles. What kind of a tile saw would be needed. Also, am I
crazy to try this?
janet Bovawood 03 May 2008, 02:08
I have tile granite on my kitchen countertops. I will need to pull out a
cabinet and slide a new gas range in its place. I will need to cut the
granite tile that currently sits on top of that cabinet. What kind of tile
cutting saw can be used. Do I need to pop the tile off the countertop and
put in on my table wet saw or is there a hand held saw that I can use while
the tile is on the countertop? Thank you for your advice.
Sincerely, Janet
Dennis Griffiths 08 Jul 2008, 08:48
Looking to see if a hand held wet saw exists.
harmon 27 Aug 2008, 07:01
Pretty informative. I faced a same problem once. I used <a
href="http://www.ciciliotandson.com/product_list.php?cat_id=7">Imer
Masonry Saws</a>.
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