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Ceramic Tile Cutter

By
©1993-2012 Tim Carter

        
Summary: Using a ceramic tile cutter allows you to make precise cuts on your ceramic tiles. Cutting ceramic tile is done using a carbide or tungsten-steel wheel. Cutting tile is easy when you use a good tile cutter.
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DEAR TIM: I have never used a ceramic-tile cutter. Is cutting tile really possible with such a simple tool? How can such a tool make straight cuts without shattering the tile? What tile-cutting tips can you offer when working with this tool? Is it faster cutting tile by hand, or should I just rent a tile-cutting saw? Steve K., Oak Park, IL

DEAR STEVE: You bet it is possible to make highly acceptable cuts with a ceramic-tile cutter. I have done it for many years, and there are tens of thousands of professional tile setters that use this tool each day. Depending upon the tile being cut, you can make precision cuts with a regular tile cutter that rival cuts made on a wet diamond tile saw.

The reason a ceramic-tile cutter works is fairly simple. These tools are equipped with a sharp carbide or tungsten-steel wheel. A lever handle allows you to drag the wheel across the glazed finished surface of the tile. The wheel scratches and cuts into the glazed finish creating a plane of weakness. When you press down on the handle of the tool, pressure is applied equally to the tile on each side of the cut line.

This ceramic-tile cutter can make precision cuts on many types of small and large tile.  PHOTO CREDIT: Tim Carter
This ceramic-tile cutter can make precision cuts on many types of small and large tile. PHOTO CREDIT: Tim Carter
Many common ceramic tiles are made from clay which is much softer than the ultra-thin glazed surface which has the hardness of glass. While ceramic tile is very strong when you compress or squeeze it, it has less than ten percent of this strength when you apply tension to it. Bending or pulling is a tension force, and this is exactly what happens when you press down on the handle of the cutter. The tile begins to bend and cracks readily on the scored line. This is why you are often able to tear a piece of paper in a straight line after putting a hard crease in the paper. The crease creates a plane of weakness.

I have used several different ceramic-tile cutters over the years. One thing I have discovered is that the hand cutters that cost a little more money tend to make better cuts. The extra money you spend will often allow you to get a tool that has better mechanical advantage, cuts perfectly square and is easier to use.

Look for ceramic-tile cutters that have rotating guides that allow you to make angle cuts from 0 to 45 degrees. Some tile cutters have attachments that allow you to make circle scribe cuts for faucet valve holes.

Be sure the tool is well lubricated as the cutting wheel needs to rotate freely and the sliding arm needs to move with ease.

You should experiment making cuts on some inexpensive ceramic tile. If you try to cut all types of tile, you will quickly discover that porcelain tile and thicker tile are considerably harder to cut. As tile gets thicker, the thin scored line in the glazing is not enough to guarantee a perfectly straight snapped line in the tile. Porcelain tile often contains a higher amount of crystallized silica and as such it wants to break in an unpredictable conchoidal fracture. You can cut porcelain tile with this tool, but be prepared for more waste.

It is difficult to make narrow cuts on most ceramic tile with ceramic-tile cutters. My guess is you will learn that any successful cuts that are one-half inch or less in width are pure luck. It is best to use a wet diamond tile saw to make narrow cuts.

As crazy as it seems, it is far faster to cut tile with a simple ceramic-tile cutter than a wet diamond saw. With practice, you can probably cut three or four tiles with a simple cutter in the same amount of time it takes to cut one tile using an expensive diamond wet saw. Believe me, I have both tools, but the ceramic-tile diamond wet saw is used to cut thicker tiles, granite, marble, and other things you simply can't cut with a ceramic-tile cutter.

Frequently you have to make L-shaped or U-shaped cuts as you work with ceramic tile. On a L-shaped cut you can make the second cut with the ceramic-tile cutter, but the first cut will need to be made with a rod saw or a diamond-wet saw. You can also use a nipping tool to help make these cuts. A nipping tool is similar to a pliers, but has carbide edges that bite away at the tile. They are handy tools.

As ceramic tile gets thicker, the resulting cut edge is rougher. You can use a sharpening stone to dress the cut edge so it is much smoother. This is as very important step if the cut edge will be visible. Some cut-tile edges are never visible. The first tile that butts into an inside corner and is then covered slightly by the second tile that makes the finished corner is an example.

Be sure to test new ceramic-tile cutters to ensure they do cut a square line. Most cutters will produce an acceptable line, but the larger a tile is, the more important it is the cut line is square.

If you plan to keep your ceramic-tile cutter for a long time, be sure to clean it after each use. Store it indoors if possible so that it does not rust.



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Comments:

Welcome! I, Tim Carter, don't answer questions here. If you post a question here in the Comments Area, perhaps another visitor will help you. You need to go to the Ask Tim page if you want a question answered. Once there, look closely at how many weeks behind we are. Please be patient as you use this free service. If you have an emergency and need to talk to me, there is an option there for you.
David Peterson
01 Jul 2008, 05:08
I am considering tiling a center bar that has one end rounded.
How do I cut the tiles for the rounded end? I am using 12 inch marble tiles.
a
01 Jul 2008, 08:50
I have done a fair amount of tiling on my own projects (an entry hall, 3 bathrooms, 2 utility rooms, 2 entry pads in front of patio doors, one kitchen backsplash, and my crowning achievement: a small set of stairs).

I found it was well worth my while to buy a diamond wet saw. I did not get the biggest or fanciest one, and spent around $200. It was invaluable for fancy cuts to get tiles around door jambs. I wasted a lot less tile to broken tiles. I also did not have to smooth any cuts.

I got a small saw that has a flat bed on wheels.The cutting wheel can be raised or lowered. It came with a set of cutting tools to let me make mitered and diagonal cuts if needed.

I did not use any of the lightweight tile because most of my tiling was floor tile.
bob apodaca
22 Dec 2008, 13:48
how do i cut holes in ceramic tile? i need to cut outlet holes in center of ceramic tile.
a
22 Dec 2008, 15:25
I use an attachment on my rotozip that turns it into an angle grinder. There is a small masonry circular blade you can use to make totally inside cuts. You'll probably waste a few tiles trying. Just set the tile on a piece of scrap plywood. Be careful not to let it get out of control and wear safety gear (glasses, gloves).

The traditional way would be to cut the tile in half either on one side of the outlet cutout or in the center, depending on what you like. If you cut it on one side, you just need to cut the open outlet box out of the other side. Some people like to use a very thin cut, just a blade's width, to camouflage it, while others cut away extra material to make it match the other grout lines. The cover will hide the rough edges underneath.

I'd recommend finding a friend who has done some tiling, so you can call them with questions like this. I have one. She tiles all the bathrooms on her husband's remodeling projects and she has figured out how to handle most issues that come up.
a
22 Dec 2008, 16:51
For round holes such as plumbing rough-ins, you can get a diamond hole-cutting drill bit for 20-some bucks.
Roger
23 Dec 2008, 07:20
Bob,

Watch Tim's video on cutting holes in ceramic tile ... http://www.askthebuilder.com/How_To_Cut_Ceramic_Tile_Video.shtml
sandy
14 Mar 2010, 15:57
I'm into doing mosaics and i really need any tips on being able cut difficult angles on tiles or info on any tool that you think may be able to do the job.
Lonnie
02 Oct 2010, 10:47
I ma looking for a water tray for a friends tile cutter i borrowed its 10 watts, 2.5 h.p. 129 v. 15 amps do you have or can you steer me in the right direction to purchase one im located in pico rivera california

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