Pegboard and Custom Color Pegboard

metal pegboard with tools

This is a great starter set of the metal pegboard, hooks and accessories. This is the brand I have in my home.

DEAR TIM: My garage, indoor workshop and utility room are cluttered. I have seen all sorts of expensive storage solution systems, but most are way beyond my budget. Traditional wood pegboard will work, but I would like something better and more colorful. Is there a new storage solution similar to pegboard? Amy C., Trenton, NJ

DEAR AMY: You may think I am pretty dull, but I have often wondered how many millions of square feet of quarter-inch-thick by 4 foot by 8 foot wooden pegboard have been manufactured and sold over the past 40 years. For many years, it was the only commonly available wall storage material available to consumers like you and me. But the tide has turned and the marketplace is awash in a wide variety of very cool wall storage products.

metal pegboard with tools

Photo by: Wall Control

I am in agreement with you about some of the total-solution storage products. Once you purchase all of the components, the grand total including sales tax can take your breath away. Fortunately, I stumbled across an affordable unique storage system that takes the traditional pegboard approach and enhances it in any number of ways. This great product is custom color pegboard made from metal. Not only does it have the traditional round pegboard holes, but it also sports thin vertical slots. These slots really got my attention when I saw them at an industry trade show.

One of the problems many people had in the past with wood-byproduct pegboard is the nuisance of hook / hanger removal when you pulled a tool off the wall. It was not uncommon for the hook to pop off the pegboard as you pulled the tool towards you. Certain hooks were equipped with retention devices, but over time these would fail as stress would enlarge the holes in the flimsy sawdust and glue pegboard. Once the hole in the pegboard enlarged just the slightest bit, the hook would once again pop out of the hole.

The new metal pegboard is astonishing. It is a modular system whose primary component is a 16-inch wide by 32-inch high by three-quarter-inch thick metal panel. You can place as many or as few of these panels on a wall as you desire. The metal panels come in a variety of custom colors and they have the standard one-quarter inch diameter holes should you wish to use traditional pegboard hardware.

But the metal panels have a better feature in my opinion. Each durable metal panel has 240 thin one-inch high vertical slots spaced on one-inch centers. There are 16 rows each with 15 slots in each row. Ingenious metal hardware hooks permanently lock into these slots. The special hook ends can be found at the ends of a wide variety of accessory hangers, hooks, shelves, paper towel holders, spray paint can holders, etc.

Pegboard Colors

Photo by: Wall Control

The special hooks were designed to lock into the vertical slots and it requires a special movement to remove a hook and relocate it to another slot. This movement is not natural when you are removing a tool from a hanger so the hardware always stays attached to the panels when you do remove a tool from the wall.

Wider panels that are 32-inches wide by 8-inches high are also available. These are perfect for utility rooms where you might want to hang brooms, mops or any other longer tool. The accessory hooks and hangers made for brooms and mops are wonderful as they allow for quick and easy hanging as well as removal when you need to get to work. Once again, you never have to worry about gingerly removing a tool so as to ensure the hanger stays on the wall.

Kathy, my wife, loved the system so much she asked me to install two panels above the sink that is next to the basement interior glass-block greenhouse I built for her. She now has all of the tools and supplies she needs to help her tend to all of the blooming orchids in the greenhouse. Although the metal pegboard can't take any credit for the blooms, it surely contributes to Kathy's good mood!

The custom color pegboard is available at many discount department stores as well as online. The panels come in a sleek galvanized gray metal, painted white, green, red, orange, black or gray. The variety of accessories is mind-boggling. I especially love the combination shelf / paper-towel holder.

Perhaps the best part is how easily the metal panels can be installed. There are pre-punched holes at each corner that allow you to install the panels on any wall where the studs are 16 inches on center. The panels can also be installed quickly on concrete or concrete block walls using anchors. Because they install easily, you can remove them even quicker. Believe me, you may love this system so much you take it with you when you move!

Check out my Hand Tool Storage column where Andy lost it over missing tools!

Column 571

Manufactured Stone Installation

Manufactured Stone Installation

The stone mason is working with wet mortar and buttered the piece of stone well before he pressed it in place. PHOTO CREDIT: Tim Carter

DEAR TIM: Soon I am supposed to have some manufactured stone installed on my house. But I must say I am a little concerned. A new house in my subdivision had it installed recently and after three months, 10 percent of the stones have popped off the wall. That makes me think the product is defective. Should I change to a different material? What do you think happened? Roger P., Kansas City, MO

DEAR ROGER: The popular manufactured stone materials are almost all Portland cement-based products. The best and most good-looking stones are highly sophisticated poured concrete products that are made using special molds and high-quality long-lasting permanent pigments. Even lower quality manufactured stone is still simply a mixture of sand, small stones, cement and pigments. As for defective product, I would only suspect this if the actual stones themselves were soft and crumbled easily.

If we had video tape footage of the workers installing your neighbor's stone and some past weather data, I suspect we would quickly discover what went wrong. My instincts tell me the error was 99 percent workmanship related, not product failure.

How is manufactured stone installed?

Manufactured stone is glued onto the vertical surface of a home as opposed to natural stone which is set on top of one another. Traditional stone is stacked, and gravity pushes down on each stone. Manufactured stone is typically adhered to a wall surface with a cement stucco mixture that is often very rich in Portland cement.

The process of installing manufactured stone is not too different from the way traditional cement stucco is applied to the side walls of a home. With traditional stucco, several layers of wet stucco are applied and troweled to the desired finish. The wet stucco is a mixture of sand, Portland cement and sometimes other ingredients such as lime or latex modifiers. Once dry, the stucco is as hard as rock. With manufactured stone, the hardening process happens at the factory instead of the jobsite. The mason simply uses a stucco mixture to glue the manufactured stones to the house.

What could have gone wrong with the stone installation?

In your neighbor's case, any number of things could have gone wrong. The stucco mixture the contractor was using may have been mixed wrong. It might have had too little Portland cement in it. The stucco mix could have sat around the jobsite too long after being mixed. It could have started to harden on the mortar boards. If the contractor then tried to breathe life in this spent stucco mix by retempering it with water, this would have made a very weak bonding stucco.

The wall surface onto which the stones were set could have been dusty. The actual manufactured stones could have been dusty, too hot or too dry. It often helps if the back surface of the stones is slightly damp when the stucco mix is applied. If the stones are too hot and dry, they can suction too much water from the stucco mix too quickly. If this happens, the stucco mix never achieves its design strength.

Were the manufactured stone's instructions followed?

I can tell you for a fact that if the manufactured stone is applied per the manufacturer's instructions, it should stay on the side of your house for many years. If done right, I can see no reason why it couldn't last for hundreds of years. Cement stucco that is properly mixed and applied can last for hundreds of years with ease. Keep in mind that the stucco mix used with manufactured stone is hidden for the most part from the harsh weather elements. The manufactured stone takes the brunt of the wear from the weather. If your contractor takes the time to mix the stucco correctly and apply it while it is fresh, you should have no problems whatsoever.

If you really want the manufactured stone to stick to a home like epoxy, you can add one small step to the process. Typically the stone is applied to a surface that already has a layer of rough cement stucco or it can even be a concrete block wall.

CLICK or TAP HERE to get FREE QUOTES from local companies that will install your manufactured stone so it will last for years.

Once all materials are set up and the stucco is mixed, mix a batch of Portland cement paint. This is simply Portland cement powder mixed with pure water until it is the consistency of thin gravy. Dampen the surface of the wall slightly and the back of the stone. Use a brush to apply a very thin layer of the cement paint to the wall surface where the stone will be placed and to the back of the stone. Immediately butter the back of the stone with the stucco mixture and place the stone on the wall. Hold the stone in place for 10 seconds.

The cement paint works because it forms millions of microscopic interlocking crystals between the stone, stucco and wall surface. The stucco creates its own crystals, but the cement paint just adds even more bonding power. The cement paint is simple to apply and will permanently lock the stones into position.

Column 570

Outdoor Handball Court

DEAR TIM: My husband and I are planning to construct an outdoor handball court on the grounds of our home in central New Jersey. We are having difficulty finding information on how to construct the wall for our court. We are building the one-wall style court. The dimensions of the wall are: 16 feet high and 20 feet wide. Can you provide information as to whether we should use concrete block or poured concrete? Jean and Don Pollock

DEAR JEAN: You can read my past column on Poured Concrete vs. Concrete Block Foundation Walls for the details, but the bottom line is you can use either material to build the wall. I would think that concrete block would be the better material to use as a good block layer could get the playing side of the wall in a uniform plane with great ease.

You can't say the same thing about poured concrete unless the poured wall contractor was using brand-new forms. If you look at poured walls closely, you will frequently see waves, bumps, lines where the panels touch and other imperfections. These high spots will cause the ball to bounce off the wall in an unpredictable fashion.

The first thing you need to do is check with your local zoning authorities to see if you can even build a wall this tall. Some zoning codes would never allow such a thing.

Your biggest concern is wind load on this wall. I am quite sure it will need to be an engineered wall that very well may have steel or masonry buttresses on the back side that will help prevent the wall from blowing over. Undoubtedly the wall will have horizontal and vertical steel reinforcing rods and if you do use concrete block, the cores of all of the block will need to be filled with cement-based grout or pea-gravel concrete.

The wind load during a hurricane or even a severe thunderstorm could blow over a tall wall like you plan with relative ease. You would be shocked to discover how much pressure is on large flat surfaces on a windy day.

Column N14

When to Pay for Remodeling Plans

DEAR TIM: My husband and I are remodeling our home to accommodate for our new arrival. We've been working with an architect who is not fully licensed at this time. This individual has been drawing up plans for our new project. The plans are not yet signed and sealed as he wants to send them to a licensed architect to have this done. But he wants us to pay the full amount of the plans prior to getting them signed and sealed. We're not sure if we should pay for the plans until everything is finalized. Please let me know if we should pay for them up-front or if we should wait until the plans are completely done. Julie S., Orlando, FL

DEAR JULIE: Congratulations on the expanding family! The answer is very simple if you ask me. I feel you should never pay in full for something until such time as you are completely satisfied. The fact that the unlicensed architect-to-be asked for the money before the job is complete is very troubling to me.

Why should you not pay in full?

There are all sorts of reasons you should not pay in full until the job is complete. The money in your account is the only leverage you possess. The instant you hand over all of the money for the plans, you then rely on integrity, hope and good will to get what you want. This individual may have all of these qualities and more, but I do know he does not yet possess good business sense.

I can produce countless examples in the real world where you do not pay for things in advance in-full before you get them. There are many things where you do put down a deposit and possibly make timed payments as the work progresses, but to pay in full before delivery is a recipe for disaster.

Learning the hard way!

Here is a true story that just happened to the son of a close friend. This young man wants to become a commercial pilot. He signed up for flying lessons and all the necessary ground school training to get the commercial license. The cost was staggering - somewhere above $15,000. My friend co-signed a loan for his son with a bank, took the funds and paid the flight school for the flying lessons and schooling. They did this in advance to get a slightly reduced price. A month ago, the flight school went bankrupt and the son only had 10 percent of his training complete.

The son and father still owe the money to the bank and they have virtually nothing to show for it. A similar thing could happen to you. This unlicensed architect may have made an enormous amount of mistakes in your plans. It could take many hours of redrawing to correct them. Once he has the money, he may be reluctant to make the changes in a timely manner. One thing we know for sure is that his incentive to do so will be greatly reduced. In fact, he will find that the additional work will create a large mental obstacle as he feels he is not getting any money to correct his mistakes should they exist.


How would you like to use my specifications for your new home? I will gladly share hundreds of my tips and building secrets with you and your builder. Check out my New House Specifications. 100% Satisfaction Guarantee!


At this point in time, you have enormous leverage. The plans he has been working on are of no value to anyone but you and your husband. No other homeowner would have interest in them as they are house-specific remodeling plans.

You simply tell this person that you are more than willing to write a check for 90 percent of the total due once the plans are signed and sealed by a real licensed architect. You then tell the architect-to-be that the remaining 10 percent of the money will be paid as soon as the building permit is issued. Keep in mind that the building department may request minor changes in the plans before a permit is issued. You still want to have some financial leverage in the event this happens.

Column N13

Hardware Show Tips

Once again, thanks for your patience with respect to the creation of this webpage. The response to the talks at the Hardware Show was fantastic. The Hardware Show folks told us the attendance and feedback were off the charts. That makes me and the rest of the speakers feel great about the investment of our time and resources.

After each talk, people approached me in the hallway asking for more in-depth information. They realized, as probably you did, that it is impossible to cover the topics we did in just 45 minutes. Many people asked if I would think about putting on a two-day seminar.

The answer is Yes Look for an email later this summer about a conference I will host in the fall. You can help shape the conference into a perfect one by telling me what you want covered. My guess is that many people have the same needs and desires and the outline for the conference will be attractive to all. Send your suggestions to me at:

tim @ askthebuilder.com(remove the spaces around the "@" symbol)


Now, I am going to give you a recap on the speakers, then give you handy links to get the tools we talked about and some additional sweet tips.

First, you already know me and how to get in touch with me. I offer telephone consulting and you can call me for 15 minute Q & A sessions during the week.

Here are the six other speakers:


Janet Attard -- Janet owns www.BusinessKnowHow.com . She is a small-business expert and is very sensitive to the hurdles a small business faces as they try to satisfy customers each day AND then run a second business on the Internet. She has countless tools to help you run your business. I urge you to contact her and tell her you saw her at the Hardware Show. Here is a direct email link:

[email protected]


Don Crowther -- Don was the thin energetic speaker with a mustache. His blasts of information are all pearls of wisdom and he shares lots of them at www.GreatResults.com . Don is a Pay-Per-Click expert and has a fantastic Ebook that teaches you how to buy effective ads on Google and other search engines. Click Her to learn all about this Ebook. Don also does consulting work and you can reach him directly at:

[email protected]


Ken Giddens -- Ken was the tall gifted speaker who talks very smoothly and has a story every 5 minutes. Remember the one he told about the woman who was at a Catholic wedding and wanted to know where the lady next to her bought her shoes? That was hilarious! Ken is a Search Engine expert and is getting ready to teach a class in Atlanta. HE also does tons of independent consulting for those people who really want to learn how to avoid the search engine ups and downs. Contact Ken at:

[email protected]


Dan Murray -- Dan is one of the owners of Ravenwood Marketing, Inc. Remember him? He spoke the last day and spends (and makes) a lot of money on Google AdWords. I think it is safe to say Dan knows a little
bit about how to buy ads and make them work.


Dave Taylor -- Dave is easy to spot. He had the dark beard and has written 16 books about computers and the Internet. His latest book is due out in a few months. It is a book about how to get your website noticed by Google. Dave does all sorts of Internet consulting and he will gladly answer questions. Contact him at:

www.Intuitive.com


Jeff Walker -- Jeff was easy to spot. He also was a dynamic speaker who told you all about getting a buzz going when you try to interest your website visitors about anything. He is an expert at using email newsletters to get people to become raving fans of your products. Contact Jeff at:

www.SixinSeven.com


Handy Links:

Click Here for the link to Wordtracker. This is the invaluable tool that lets you see exactly what people are typing into search engines. You can buy daily, monthly or annual passes into this awesome data base.


Click Here for Don Crowther's Ebook about buying ads in Search Engines. It is called Pay Per Click Money Machine.


Click Here for the Power Point presentation for the last day's talk about Buying Ads in Google.


Here are some other valuable tips from Janet Attard:

Web Site Usability

If you get people to your web site, you want them to USE it. How it's set up can make the difference between customers that stay, find your information and products and take the actions you want (call, buy, etc.) and customers who click away. Here are several criteria to look at before signing off on the final design.

 

For all sites

  • Can visitors find information and products easily?
  • Is the navigation clear and consistent throughout the site?
  • Does the back button always take them back to the preceding page?
  • Can visitors bookmark individual pages?
  • Do the pages load quickly (10 to 20 seconds) on standard modem connections?
  • Can visitors easily find out who runs the site?
  • Can visitors easily find an email address to contact if they have difficulties using the site?
  • Are the most important elements of your site visible without scrolling up and down or from side to side on screens set to 600 x 800 size?
  • Does the site look good and work from IE , FireFox, Netscape and other browsers
  • Do you have alternate text tags under graphics (to allow visitors who are blind or who have graphics turned off to find important links)?

 

For eCommerce sites

  • Can visitors tell immediately what you sell?
  • Can they quickly find products and product descriptions?
  • Are there links to related products (accessories to wear with a ladies suit, for instance)?
  • Can they tell what to click on to place an order?
  • Can they find your phone number from every page in case they have a question?
  • Can they find your name and address, and fax number on every page?
  • Can they find an order blank in case they need to, or prefer to mail in their order?
  • Can they find your email address?
  • Can they find price information?
  • Can they find information about the company and its management?
  • Can they find any other important information you want them to have?

Copyright 2005, Janet Attard. May not be reprinted or redistributed without permission.


Stained Glass

This gorgeous custom-made beveled and stained glass panel is not sandwiched between the insulated glass. It lays on top of the insulated glass and is permanently held in place with caulk . PHOTO CREDIT: Tim Carter

Stained Glass Panels

DEAR TIM: We're buying two new smaller windows for a room in our house and want to add a custom stained glass panel to the assembly. One contractor says we can supply the stained glass and it can be installed in between the two pieces of the window's insulated glass.

Another contractor says this is a mistake and that the lead in the stained glass would affect the insulated glass seal and cause a window failure. What's the best way to accomplish what we want?

Is there a safe way that gives us the greatest flexibility? Alison, F., Toronto, CA

DEAR ALISON: It is a shame more people don't do what you are about to do.

New Can Look Old

I have two windows and two front door sidelights that have custom stained glass panels that were installed after the units were installed. Each time a visitor comes to our house, they think the stained glass is original and is 100 years old. The truth be told, the stained glass panels are new, but built with the same skill as the craftspeople of ages past.

Free & Fast BIDS

CLICK HERE to get FREE & FAST BIDS from local stained-glass artists who can make spectacular windows for you.

 

The best part though is that by adding my stained glass after the windows are installed, I get all of the benefits of new high efficiency insulated Low E glass and the beauty that only custom-designed stained glass can offer. You will be able to get the same. Many window and door manufacturers offer a variety of stained glass as an upgrade option for new windows, but that doesn't appeal to me and it might not to you. I just don't want to see my windows in someone else's house if you know what I mean.

The first contractor who said the stained glass can be sandwiched between the the insulated glass may be correct. Anything is possible and if you saw how insulated glass was made, it is not hard to include the custom panel. But I can see all sorts of challenges to this method.

For example, the size of the stained glass panel would have to be extremely precise, so it matched the inner dimensions of the insulated glass. If the stained glass panel was too big, it would cause enormous problems and if it was a tad too small, the gap between the leaded glass edge and the insulated glass seal would look tacky. Then, there is the issue of thickness. If the custom glass panel were not the same thickness as the space between the pieces of insulated glass, the panel might rattle or look funny. If just one soldered seam in the custom panel is too thick, the insulated glass seal may get stressed or may not seal at all.

I feel the best method is to install the custom stained glass panel on top of the existing insulated glass on the inside of the house. This method is simple, takes minutes and gives you enormous flexibility.

CLICK HERE to get FREE & FAST BIDS from local stained-glass artists who can make spectacular windows for you.

For starters, the custom panel is made by the stained glass craftsperson after your windows are installed. The measurements are taken by the fabricator and there is little chance of a mistake. The full beauty of the stained glass panel is seen by you and is not blocked by the glare from another piece of clear glass. If you decide to move, you can quickly remove the stained glass panel and take it with you. No one would even know the window had stained glass in or on it.

The method of installing these stained glass panels is very simple. The actual stained glass panel is made one-quarter inch less in both width and height than the actual distance between the edges where the window sash ends and clear glass begins. This spacing allows the stained glass panel to have a one-eighth inch space between the leaded glass edges and the edge of the window sash.

You must clean the window glass both inside and out until you are sure the window is perfectly clean and dry. Then, clean the new stained glass panel as well. With clean hands, gently tilt the stained glass panel up against the inside of the window glass and use two small brad nails on each edge of the stained glass panel to pinch it against the window.

The small brad nails are driven at a low angle into the edges of the sash no more than one-eighth inch so they do not hit the window glass. The shaft of the nail touches the edge of the leaded glass and holds it in place, so the gap between the stained glass and the window sash is consistent all the way around all edges. If the window is painted, you use paintable acrylic caulk to fill the gap between the stained glass and window sash. If the window is stained or is vinyl, you use clear silicone caulk. Once the caulk has cured, use a needle-nose pliers to remove the brad nails.

Many people don't realize that caulk is an adhesive or glue. In fact, the chemistry of caulk is nearly identical to many common adhesives. Once the caulk is cured along the edges of the stained glass panel, neither the panel or the caulk will fall out. The stained glass panel is very secure.

If you desire to remove the stained glass panel at a later date, you simply take a razor knife and cut through the caulk. Just place the blade along side the edge of the stained glass panel. It takes just moderate effort to cut through the caulk to the window glass below. Don't press too hard as the razor could scratch the window glass. Once the stained glass panel is removed, use a regular straight-edge razor to remove the residual caulk from the window glass.

CLICK HERE to get FREE & FAST BIDS from local stained-glass artists who can make spectacular windows for you.

Column 567

Garbage Disposal Smell

Garbage Disposal Smell

Garbage disposal smell originates down in the dark bowels of the machine. There are several ways to deodorize the disposal. Copyright 2018 Tim Carter

"The spinning motion of the disposal blades throws a slurry of garbage up on the sides of the disposal chamber and..."

Garbage Disposal Smell Removal Tips

  • Fill sink 1/3 way with water before grinding
  • Pull stopper and turn on the disposal
  • A surge of water helps rinse sides of disposal
  • Use certified organic oxygen bleach and dish soap to remove odor

Related Links

Garbage Disposal Odor - Yucky!

Septic Tank Garbage Disposal - Yes, a Special One!

Tim Carter Short Video Showing How to PREVENT Garbage Disposal Odor

DEAR TIM: My garbage disposal stinks. My wife has been fighting with a stinky garbage disposal. It's relatively new (I replaced it for other reasons last year).

She's tried many different approaches to cleaning, and yet to her the smell returns. Before I pop the drain pipe and see if there's something accumulating down there, do you have any tips for cleaning a garbage disposal? Leo N., Seattle, WA

DEAR LEO: This is pretty simple to solve but because you now have an odor problem, it is going to take a little work. Let me explain what has probably happened over time.

Where Do Garbage Disposal Smells Come From?

The garbage disposal smells come from rotting food inside the machine.

This decaying food creates a biofilm inside surfaces of the garbage disposal.

What is the Wrong Way to Use a Garbage Disposal?

The wrong way to use a garbage disposal is to not use enough water before, during, and after grinding the food waste.

Many people simply throw garbage down into a garbage disposal, turn it on while some water is running through it and quickly turn the disposal off as well as the water.

Where is the Rotting Food?

The spinning motion of the disposal blades throws a slurry of garbage up on the sides of the disposal chamber and the small amount of water coming from the faucet doesn't always completely wash this organic slurry off the sides of the disposal.

Does Rotting Food Create an Invisible Gas?

Rotting food creates an invisible gas as well as a feasting place for nasty bacteria.

If this slurry of organic debris is not completely washed off the inside of the disposal, it begins to rot and this decomposition produces a foul gas.

If you do this enough times - meaning not rinse off the organic slurry, it can harden over time and then becomes a problem to clean. You have to re-hydrate the hardened slurry.

How Do You Clean Garbage Disposal Smells?

The best way to clean garbage disposal smells is to re-hydrate the food slurry. You can do this by filling your sink about 1/3 of the way, or more.

Once the sink is filled with clear water, pull the stopper allowing the water to enter the disposal. At the same time, turn on the disposal to swirl the water in the drum. Keep the sink water running as you do this.

Wait about thirty minutes and repeat the process. However, before pulling the stopper add a generous amount of liquid dish soap to the sink water. As the water flows into the disposal with the machine on, squirt more soap into the whirlpool of water.

Keep the water running so you have a soapy foam slurry inside the disposal.

You can also add certified organic oxygen bleach to help get rid of any residual bacteria.

How Do You Prevent Garbage Disposal Smells?

The key to preventing garbage disposal smells is to rinse the disposal well after each use. Once the food has been ground up, fill the sink 1/3 of the way up with clear water.

Remove the stopper, leave the water running and turn on the disposal. The swirling action of the disposal should remove all of the food slurry from the inside of the machine.

CLICK HERE for FREE & FAST BIDS from local handymen who can clean your disposal.

Column 566-A

Foam Insulation

 spray foam insulation

Foam insulation fills every nook and cranny in a wall. It is typically installed by professionals and can be messy to work with. It is not really a do-it-yourself job. PHOTO CREDIT: Icynene. Inc.

Spray Foam Insulation

DEAR TIM: Is foam insulation as good as the manufacturers claim? Is 2 1/2 inches of foam better than 5 1/2 inches of fiberglass? Is it necessary to install 2x6 walls if you only need 2.5 inches of foam insulation? What about spraying the foam directly to the roof? I've heard if you use this on the underside of the roof instead of fiberglass insulation blown on the attic floor, you don't need to do ventilation under the roof? Is this true? Does it make financial sense to use it? Dan J., Cedar Rapids, IA

DEAR DAN: I used spray foam insulation on a job of mine about 20 years ago. A customer who owned a poultry slaughterhouse insisted on it as he used spray foam insulation in his refrigeration delivery trucks and on certain walls at the actual meat processing plant.

Back then at least in my neck of the woods, foam insulation was a commercial product and it was tough to locate an installer who would spray it in the wall studs of a home. Although I can't prove it, I might have been the first contractor in Cincinnati, OH to install foam insulation in a residential home. The person who did the installation told me at the time he had never heard of it being installed in a home before.

How does spray foam compare to fiberglass insulation?

Spray foam insulation is a superb product. As far as comparing thickness of foam to fiberglass, that is a simple comparison on a product-by-product basis. You need independent test results that confirm what the R-value is per inch of thickness of a given product. R-value is a measurement of thermal efficiency; it is a measurement the resistance to heat flow. The higher the R-value number the greater resistance the insulation has to the movement of heat.


Learn the secrets for successfully installing insulation with my Insulation Installation Checklist. I offer a 100% Money Back Guarantee.


So if you want a given R-value, then you simply specify a given finished thickness. Typically closed cell foam products produce a higher R-value per inch than batts of fiberglass.

Do wall studs affect the insulation?

As for wall thickness, there are other considerations such as plumbing stacks, wind loads, concentrated loads, etc. I believe that the wall stud you should use has nothing to do with the insulation. You will need to install whatever wall stud that meets the structural and mechanical needs of the home. Wall cavities do not have to be totally filled with foam insulation to perform well.

Because foam insulation typically can be significantly more expensive than fiberglass or cellulose insulation, you need to determine if it makes good financial sense to invest in it. If you install it and it has the same finished R-value as fiberglass and/or cellulose, then your heating and cooling bills will be almost identical. This means that it does not makes sense to install it as you save nothing to heat and cool your home.

Remember, your furnace and air conditioner can't see what is in the walls, but they do know what the total heat gain and heat loss of the house is. Yes, the foam insulation can cut down on air infiltration. But a properly installed house wrap and a case or two of caulking can do nearly the same.

How do you save money on heating and cooling costs?

To save lots of money on heating and cooling costs, you must significantly lower your overall heat gain and heat loss. This is accomplished by decreasing the size of your home or increasing significantly the R-value of the home's insulation.

But increasing R-value is not a silver bullet. As you add more insulation, the heat gain and heat loss does not respond in a linear fashion. It doesn't take long to reach a point of diminishing returns.

So before you make up your mind, talk with your HVAC contractor and ask him what the wall R-values of any insulation must be to significantly cause a reduction in the size of the furnace or air conditioning unit. That calculation takes just minutes to do.

Need help with the R-values of insulation? CLICK or TAP HERE to get FREE QUOTES from local companies that can insulation your house.

Once you have projected heat-loss and heat-gain calculations, you can then ask the foam insulation contractor how much it will cost to hit that target. Then start doing the math. See how much you save initially on the cost of the smaller furnace and air conditioning unit. Then see how much extra the foam insulation costs versus traditional fiberglass or cellulose.

Finally, ask your local utility company to see if it can project what the cost to operate different-sized heating and cooling equipment might be over a five-year period. Do the addition, subtraction and multiplication and see where you end up.

Column 565

Decks and Patios – Scale Building Plans

ipe wood deck

Here's a partial shot of Corey's IPE deck. Look at that craftsmenship. WOWZA!

The Plan

You've thought through your spatial requirements to accommodate the seating, pass-through space and furniture placement. You know how many people you'll likely need to make room for on your new deck or patio. See "Patio or Deck Plans".

Now the fun begins. The easiest way I have found to create a simple plan is to use 1/4 inch graph paper. This is pre-lined graph paper that has four lines to the inch. This type of paper is available at many office supply stores or where you might buy school supplies. Usually, it can be found in 8 1/2 x 11 inch size. This is large enough for our purposes. Buy a pad of this paper if possible, as one or two sheets will not be enough.

What scale to create your plan layout?

The next step is to create small colored cutouts of the pieces of furniture you intend to use. There is nothing hard about this exercise. However, you must decide upon the scale of the plan. I prefer to stick with 1/4 inch equals one foot. That is the size of the blocks on the graph paper, so it is easy to remember that each block on the graph paper equals a one foot square. You will use a separate piece of the 1/4 inch graph paper for your cutouts.

Cut out your furniture to scale

Take the measurements of your furniture and begin to create little squares or rectangles to scale. For example, most regular chairs measure two feet by two feet. Simply cut out a piece of the graph paper two blocks on a side and you have your chair. There is nothing to it! Do the same thing with all the pieces of furniture, including a grill if you intend to have one. If you are going to use a four foot diameter round table, you will find that a quarter (25 cents) is just about the perfect scale size. Check it for yourself. Trace around the quarter, cutout this disk and color it with a marker or colored pencil. I realize that this seems like child's play, but it does work and it is very effective. The coloring is very important. It allows you to see the cutouts on the graph paper. I suggest that you use a different color for the different types of furniture. Make the tables one color, the chairs another, and any benches or special pieces a third color. This will allow you to more easily place the cutouts without confusion.

Don't forget the hallways!

The rest of the job is easy. Take a new piece of graph paper and at the bottom, draw a line across the paper. This line represents the side of your house on which you intend to construct the deck or patio. If your house is irregularly shaped, attempt to duplicate the shape to scale. It will pay big dividends to take the time to do this. In the example at the bottom of the page, I have duplicated the rear of my house to show you what I mean. Locate accurately on the line any doors which you will use to enter or exit the patio or deck. OK, remember the 'hallways'??? Let's put the first one on the plan right now before we go any further. Draw a line from the door or doors across the new patio or deck (even though we haven't drawn it yet!!!) which will replicate the center of the path you will use to get to your lawn, garden, car, driveway, etc. Get the point??? If there are going to be any other pathways or 'hallways' draw them now. If you have decided that you want your 'hallways' four feet wide, draw a faint line parallel to the center line of your path two feet on one side or the other of the center line. Do the same thing on the other side of the center line.

Need help with planning and building your deck? CLICK or TAP HERE to get FREE QUOTES from local companies that specialize in decks and patios.

You should not place any furniture in these pathways. Surely you do not want to have to move them every time you walk out onto your patio or deck? OK, now start to place the cutouts on the graph paper in an arrangement that you feel will work. If you are happy with the arrangements inside your present house, simply copy them. Be sure to be realistic about the spacing between pieces of furniture. If in doubt, simply measure the distance between things in your present rooms. Don't forget to do it to scale. As a test, if you decide to use a four foot diameter table with four chairs, you will need a minimum of a 10 foot by 10 foot area just for these items! Also,that does not count one inch of space to comfortably walk around the table and chairs! Remember, you generally have to pull a chair one foot away from the table to be able to sit down. Check it for yourself.

The last part of your plan is to draw the outer boundaries of your deck or patio. This is entirely up to your tastes. You can simply draw straight lines, or you can add flair to your design by introducing curves. In any event, try to leave enough room behind furniture so that it is not at the edge of the deck or patio. Someone could scoot a chair or table backwards and tip into the grass or landscaping. Think of it, you have gone this far to create a workable plan, so adding a foot or two in either direction seems to make sense.

Before you put your plan into action, be sure to check and recheck your dimensions and the scale of the cutouts. Good luck with your plan!

Column B16

Patio or Deck Plans

patio paver colored concrete

The individual stones of this patio are fooling you. Three or four of each are actually part of a larger block of colored concrete. Photo Credit: Tim Carter

Develop Your Patio or Deck Plan Before You Build

Frequently, people begin construction of patios and decks without well thought-out plans. I have personally seen this mistake made hundreds of times. The mistake occurs for a very simple reason. Most people layout a patio or deck with string or pieces of wood in an effort to define the area. While this seems like a good idea, it can actually be very deceiving. A 12 foot by 14 foot deck or patio may seem like a large area. In many cases, a deck or patio this size is as big as the largest size room in the average house. However, you will be surprised to find out that you can barely fit a standard size patio table and chair set on a deck or patio of this size. Let's find out why.

trex-transcend-deck

Here's my own Trex Transcend deck. There's lots of railing. It didn't take long to understand how to do it with professional results. Copyright 2017 Tim Carter

I have advocated good planning for many years. Good plans are the key to a successful project. A good plan is not necessarily a complicated one. I feel that a good plan is one that is well thought-out and that works.

The first step is to decide upon the use of the patio or deck. In other words, what do you intend to do on the patio and deck and how many people will be doing it? This step is the key to the entire planning process. You must know how many people you intend to have on the patio or deck for the majority of occasions. Knowing this, you generally try to provide seating for all of these people. This seating can take the form of benches, chairs or seating around a table. The seating can be any one of these choices, or a combination of elements.

Now that you have determined how many places to sit, you are ready to begin your plan. But first, I need you to go to your existing living or dining room. Do you notice the 'hallways' in each of these rooms? They are the pathways that allow you to move from one place to another within the room. You must create these same 'hallways' in your patio or deck. Don't forget these!

While you are still in these rooms, check to see how wide these 'hallways' are. Generally speaking, you should find that you have a minimum width of three to four feet. That is a comfortable distance to walk through. Verify this distance in your own home with a tape measure. Determine whatever measurement you feel comfortable with and write it down.

Furniture Selection

The next step is to determine what furniture you plan to use on the patio or deck. Quite possibly you already own the furniture. If not, go to a store and select the furniture that you intend to use. Don't forget to select any small tables that you intend to place around the patio or deck. Generally, these tables are used to place drinks or food on. Frequently, people overlook these tables. Now, make a list of the furniture indicating the quantity and size of each piece. Try to round off the measurements to the nearest 1/2 foot.

To learn how to apply your well-thought out plan to paper to create a scale building plan, read on here.

Column B16