Build Deck

Posted on by Tim Carter

DEAR TIM: It’s time for me to build a deck. It’ll be my first one. Each person I ask how to build a deck gives me a different answer. Surely building a deck can’t be that hard. I’m wondering how to attach the deck ledger board to my new house. I’m also wondering how to make sure the deck posts are centered on the concrete piers. I’ve seen some that hang over the edge of the piers. When you used to build decks for a living, what tricks did you conjure up to ensure the deck didn’t collapse? Hermine W., Columbus, OH

DEAR HERMINE: Let me first say that if I was to ask ten of my master carpenter buddies how they would build a deck, I’m pretty sure I’d get at least five different answers to specific questions about connections, framing methods, squaring techniques, deck-board spacing, railing connections, etc. In other words, it’s a very gray area with respect to construction methods. It gets very cloudy when you discuss ways to waterproof the connections to the house.

This is what NOT to do. Never attach a deck ledger board in direct contact with untreated lumber. PHOTO CREDIT: Tim Carter

This is what NOT to do. Never attach a deck ledger board in direct contact with untreated lumber. PHOTO CREDIT: Tim Carter

Perhaps I can best help you by telling you things not to do as well as a few best practices I used when I was building decks on a regular basis. A few days ago, I came across a deck project near my home. To my shock, the builder had attached the deck ledger board directly to the house’s oriented-strand board (OSB) sheathing. There was no felt paper, no water barrier, nothing to prevent the rot of the OSB and eventually the structural framing members in the wall. I’m probably going to call the building inspector about this, as I feel it’s criminal.

To add insult to injury, the builder used regular non-galvanized nails to attach the board to the house. These will rust. With today’s treated lumber, you have to use special galvanized fasteners as the lumber can have a high concentration of copper preservative that can cause a corrosive galvanic reaction if the steel in the nails comes in contact with water and the treated lumber.

The post is not attached to the tilted concrete pier with an approved metal connector. This sloppy workmanship is unacceptable. PHOTO CREDIT: Tim Carter

The post is not attached to the tilted concrete pier with an approved metal connector. This sloppy workmanship is unacceptable. PHOTO CREDIT: Tim Carter

If your deck design calls for two posts or ten posts, you really want them to be centered on the concrete piers for aesthetic reasons as well as structural ones. The deck railing is often an extension of these posts, so these posts can be very visible. When building a deck, if you want to get the posts directly centered on the piers there are any number of ways to do it. Over the years, I gravitated to one method that worked perfectly each time.

When I started building a deck, I would just frame the outer shape of the deck with the lumber. This crude box, whether it was a square or rectangle defined the outer edges of the deck. I would support this box in the air with temporary legs making sure the box was level away from the house, level left and right and square. I would install temporary diagonal braces on top of the frame to keep the shape perfectly square.

With the wooden-deck frame square and level, I could then use a plumb bob dropping from the outer corners to the ground to tell me where the corners of the deck above were in relation to the ground. It was then possible to locate the exact spot for the concrete piers and the post above depending on how the deck plans called for the post to connect to the deck. There’s always a little math involved, but it’s not that hard to do.

This method works on just about every outdoor deck, except for those that are high off the ground. If that’s what your situation is, no doubt you’ll struggle. You may want to hire a professional to help you with this part of the job so you don’t get hurt or waste time.

Understand that deck construction itself is not too hard, but it can be complicated. A wood deck can appear to be simple, when in fact it’s a collection of small complicated steps that go together to make the completed project. Your biggest concern needs to be how the deck connects to the house so that it doesn’t collapse and it doesn’t cause damage to the house with water leakage.

EB015 Cleaning & Sealing Deck eBook Cover

If you’re in doubt at all, it really pays to have the deck connections engineered. A residential structural engineer will draw a simple plan showing you how to make all the connections, the proper metal framing connectors, the bolts, the correct concrete piers, etc. When you consider the amount of weight, the number of people that might be dancing on the deck one day and the horrible things that can happen if the deck collapses, you’ll quickly see that it’s the best money you’ll ever spend on the project.

If you decide to connect the deck ledger board to the house, make sure it’s spaced away from the side of the house using corrosion-resistant washers or bushings. It’s very important to use through bolts that have a nut and washer on one side of the bolt. Never use lag bolts to attach a ledger bolt to wood on the house or into a masonry anchor. Lag bolts can easily pull out of the house allowing the deck to collapse.

The height of the finished deck surface should be 2 inches below the finished level of the inside floor of the house. If you make the deck surface level, rain or snow melt can find its way indoors fairly easily. Be sure you keep in mind all zoning codes as well as building codes.

Column 770

March 15, 2009 AsktheBuilder News And Tips

Posted on by Tim Carter

What’s in This Issue?

FRIENDLY QUESTION REMINDER
FEEDBACK ABOUT LAST WEEK'S FEEDBACK
TOOL REPAIRS IN DAYS
INSPIRATION IN TWELVE SECONDS
GREAT CINCINNATI MASON AND HVAC MAN - CRAFTSMEN/WOMEN IN YOUR CITY!
COVERING A BRICK FIREPLACE
SAVE WATER NOW
WINTER IN NEW HAMPSHIRE
INSURANCE TIP - AVOID ARGUMENTS
LATEST COLUMNS

FOLLOW ME ON TWITTER

Friendly Question Reminder!

If you have a question for me, don't hit the Reply button just yet. Go immediately to my web site and type in the keywords about your problem into my Search engine. The search box is at the top of every page of my web site. You could have your answer in seconds if you do this! Please keep in mind the ads you see at my web site often are the solutions to your problems. The exact products and services you need are right in front of you, and you might be ignoring them. Always scan the ads to see if they have what you need.

Feedback about Last Week's Feedback

If you're a writer, you'll appreciate this. Fantastic writers rarely leave out a fact, thought or connector as the story line progresses. I don't consider myself close to being a superb writer as I constantly seem to leave out important parts to stories. It happened to me in the last newsletter.

Last week, if you remember, I talked about a few complainers who didn't appreciate the personal comments I try to include each week. What I failed to say was that I had absolutely no intention of changing the style of my newsletters. If you emailed me telling me to ignore the whiners, you realize from my response to you that I didn't let the complainers bother me at all.

In fact, it happened again! I had another subscriber email me this week after reading the Feedback section and he said, ".....I like your web site despite the sappy personal life experiences you foist on us. That seems to support your ego." I told this polite man - and I'm serious - that the sap is really going to start running in all future newsletters, just like the maple tree sap is now running up here in New Hampshire.

The bottom line is if you like the style of my newsletter, it's not going to change. And as for my ego, taking the time to produce this newsletter seems to wear it down, not inflate it! Oh well, this is yet another example that it's humanly impossible to satisfy everyone.

Tool Repairs in Days

Spring may have already sprung where you live. You'll soon be trying to do things and perhaps a power tool will not work, not start, or broke. In the past, it was a pain to try to discover a place to get them repaired quickly and correctly. What if I told you that you can now drop off your tools at one of the 1,700+ locations of a major big box store? Surely that should interest you! You can take your walk-behind lawn mower, riding mowers, pressure washers, gas trimmers, tillers, drills, saws, and many more tools. You can do it today! Here is where you need to go.

Inspiration in Twelve Seconds

It's pretty easy to get depressed in these challenging times. The economic news, job layoffs, stories of greed, etc. all can weigh down on you. I have two great friends, Audri and Jim Lanford, that have a great short - and free - email newsletter like mine that I highly recommend you subscribe to.

Attitude Pin on KeyboardI have a gorgeous ATTITUDE pin on top of my monitor that inspires me each day as I get started. Audri and Jim's inspirational-quote ezine is a wonderful way to start each day if you don't have a pin like mine.

Each issue of their personal newsletter contains:

  • a hand-picked inspiring - and sometimes funny - quote
  • an entertaining fact about today
  • an interesting, helpful article to check out

It takes 12 seconds a day to read the email. Not a bad way to jump start your day!

Go subscribe now. Audri and Jim have a strict privacy policy like mine. Your email address is safe with them.

Great Cincinnati Mason and HVAC Man - Craftsmen/women in Your City!

Today I had the pleasure to talk on the phone with a good friend of mine. His name is John Hoeh (pronounced "hay"). John used to do all sorts of masonry work for me when I was still building. He did a magnificent flagstone patio, countless brick jobs on both room additions and custom homes, concrete-block foundations, gorgeous brick chimneys - including one of mine we 'moved' five feet, wood-burning fireplaces with REAL fire-clay joints, etc. John is an amazing craftsman. I told him that even though this newsletter goes to subscribers all over the world, you might be interested to know that real craftsmen and women still exist. If you live in Cincinnati and need a fantastic mason, call John. 513-505-8969

Add to that my best friend Richard Anderson. Richard has forgotten more about heating and air conditioning than I'll ever know. Much of what I know about the topic I've discovered talking with Richard. He and I go back nearly 25 years. One of the things I respect most about John and Richard is that they refuse to cut corners. If they can't do the job right, then they won't do it. If you want a furnace or an air conditioner to really keep you comfortable, then call Richard. 513-367-0229

I can hear you now. "Tim, I don't live in Cincinnati! How can I discover the pro in my city or town?" Great question! I have sweet checklists I've developed to help you locate the pro in your area. The best part of my checklists is that each one contains four secret videos. In the videos, I take you in my car on a real journey to show you EXACTLY how I would find a pro in your city if I came for a visit to your home. Professionals and craftsmen are in your town and city. You just have to know WHERE to go to find them, and you have to know the secret questions to ask. I show you how. Go here to get the checklist you need:

Covering a Brick Fireplace

Bridgett from Lubbock, TX emailed me asking, "We have a floor-to-ceiling fireplace, the brick has been painted. I would like to update the look. Is it possible to apply drywall mud over the painted brick in several coats and be successful?"

Well Bridgett, I would say no. Drywall mud contains adhesives that are meant to adhere to new drywall paper. I would consider installing some tile or stone surrounding the firebox to meet the current code clearances. Then you can nail furring strips to the brick and cover those with drywall to get that smooth finish you're seeking.

I'm sure there are other ways to get the smooth finish, but keep in mind all building codes and the fire danger. Don't install things that can burn immediately adjacent to the firebox.

Save Water Now - It's Very Important

If you live in California, I don't have to tell you about your water crisis. It's bad, and probably going to get a lot worse. Two or three years ago, the Southeast was in the grip of an exceptional drought. Severe drought is hitting the hill country of Texas now.

The point is clean, potable water is a valuable resource, and most of us take it for granted. Let's start getting serious about conserving water. One way you can start is by going to Save Water America.

This web site has been built by the Kohler company to help educate you about water shortages that are looming just around the corner for many here in the USA.

I urge you to visit this site for a number of reasons. You'll discover shocking facts. Did you know well over a billion gallons of drinking water are wasted here in the USA each day by wasteful toilets? Did you know that water shortages are looming in over 30 states?

If you take a quick quiz at the web site, you'll help Habitat for Humanity. Kohler has agreed to give them $1 for each quiz that's completed up to a grand total of one million dollars. If you take the quiz, it also counts in a competition among the states. So I NEED all who live in New Hampshire to take the quiz. Please! We can have some fun here.

It's a good cause, and you're going to have a new appreciation for the water that flows from your faucets. Visit Save Water America now.

Winter in New Hampshire

If you're a new subscriber, I have to tell you that I'm a new resident here in central New Hampshire. I survived my first winter! It was magnificent actually. I've never in my life seen such white snow for months on end. Each day it was like waking up to a Norman Rockwell winter painting - especially after a snowstorm when the evergreens were drooping with snow on them. Breathtaking is all I can say.

I live on the western shore of Lake Winnisquam. I call it Loch Winnisquam, and my daughter Meghan calls me the Laird of the Loch. It's a private joke. Last week, Russell, a subscriber from Australia, emailed me telling me he had never seen a frozen lake. A few other subscribers have emailed me asking me to take some winter photos. Well, I did it. It was a gorgeous day here, and I wanted to get the photos before the snow and ice disappears. Warmer days are here, and the snow and ice will soon be gone.

I also went out onto the ice in front of my house and taped two videos. I have this enormous phobia about falling through ice. It happened up here last week to two people I know. Fortunately both survived! The ice thickness immediately in front of my house is over 15-inches thick as of March 13, 2009. Wow! A Minnesota website I visited said that's thick enough to support a large pickup truck. No worries, I'm not driving mine onto the ice!

At night and during the day, the ice on the lake makes these deep bass sounds. It's eerie to put it mildly. The sounds are so deep, they easily vibrate the glass in the doors in my bedroom. I can hear the reverberating sounds through the night. I wish I could record it for you. Here are my late-winter photos.

Insurance Tip - Avoid Arguments

Two days ago, I picked up from a local framing shop a very handsome topographic map of the Central Lakes Region here in New Hampshire. The map only cost $20, but the cost of the matting, frame, special conservation glass, backing etc. took my breath away. Oh well, it's part of my own little stimulus plan I have in place in an effort to pump money into the local economy here in Meredith, NH.

If you look at this framed map, you might think I bought it at a discount store for 15% of what I paid. You can easily get a cheaper frame, no matting or double matting, no special glass, etc. Imagine if you had to prove to some number cruncher what you really had.

I made sure I left the framing store with a DETAILED receipt showing why it cost what it did, and I've taken a close-up photo of the framed map for my records. Why? Because if I ever have a catastrophic loss here at my house and the map is consumed by fire or sucked up into the sky by a tornado, I'll not get into an argument with the insurance adjuster. All of this data is digitized - I scanned the receipt and have a digital copy of the photo - and the data is stored off site.

Rest assured there are UNWRITTEN directives happening at many insurance companies now. The stock market losses have hurt the insurance industry just like you and me. Profits may be down at many companies. Pressure from upper management MAY be applied to adjusters to clamp down HARD on claims. It'll be your word against the written words in your policy. If you can't PROVE exactly what you had in your home, then be prepared for an argument - one I GUARANTEE you'll lose.

So what can you do if you have things from years ago and the receipts are gone? You start taking THOUSANDS of photos. You take wide shots showing each room and what's in it, and then you take close-up photos of each item. Take photos of labels or tags that show the model number. Hire one of your kids or a relative to do this for you. Jobs for them may be hard to find this summer. Remember, you have to take photos of everything you own.

You want there to be NO room for an argument. Burn multiple CDs of all the images and send a set to your insurance company or your agent. Be sure you send it certified mail with a return receipt so you can prove they got it. Keep a set of the CDs offsite at some safe location.

As you continue to buy things, SAVE the actual receipts, scan them if possible and take the photos. Yes, this is a huge time issue, but if you have a huge loss, you stand the chance to lose tens, even hundreds, of thousands of dollars if you can't prove you had the items. This is the first in a series of insurance tips. The target has been acquired.

Latest Columns

Do you need to do your own home remodeling and repair in these tough times?

Which national window company makes the most windows each day? My best friend Richard knows. He has the same name!

Discover the room in your home where you're missing an important cabinet!

If you grew up on a farm in a place where it got cold each winter, it's possible each spring you had to do remove something from the fields.

Screened porches are really popular. You may need a tip or two to save time and money.

With money tight, I may be able to help you with a roof repair.

You have to see the unique hardwood floor in my New Hampshire house. You'll never guess the species looking at the photo.

Click here to read past copies of my newsletters.

AsktheBuilder.com

Home Repair Plumbing

Posted on by Tim Carter

Plumbing home repairs are some of the most frustrating ones that homeowners deal with. The reasons are many. The source of the frustration and anxiety is the destructive nature of water supply leaks, and the disgusting leaks that result from drainage-line leaks. I’ve been a licensed master plumber for nearly 25 years, and am here to tell you that dealing with plumbing leaks doesn’t always have to be tough or frightful. It’s a matter of having the right tools and certain skills that are not too tough to master.

A shower repair is very common. This is a plumbing fixture that’s used possibly multiple times per day in the average home. Shower plumbing leaks can be drips from a faucet or a drain line seal that’s worn out. A crack in an acrylic shower base can also create a leak. Low water flow from a shower head can be caused by hard-water deposits that clog the tips of the head. Sediment from the interior of the water-supply lines can also clog the small openings in the flow restrictor in the shower head.

Plumbing and home repair go hand in hand. This you’ll discover quite soon once you take possession of your first home. A water heater may need to be replaced, or you’ll discover something wrong with the toilet plumbing. Water heaters and toilets are absolutely at the top of the list when it comes to home repair plumbing!

When you start a job, be sure to look for home plumbing repair parts at stores other than the home centers. In almost every town and city there are amazing stores that just sell plumbing parts. These businesses are where a plumber will go on a regular basis to get his parts.

In certain cities, you’ll discover specialty plumbing-supply businesses that just sell parts for older fixtures. Just recently, I went to one of these stores to get a replacement knob for a Kohler sink faucet that was 24-years old. A home center would never have had this part. You can also find old plumbing parts at many online retailers.

Faucet repair is not too hard at all. A kitchen faucet or bathroom faucet can sometimes be repaired within 30 minutes. With modern faucets, all you typically do is install a new valve cartridge. These devices take the place of the traditional valve stem, washer and valve seat. You just have to be careful not to scratch the fine finishes on the plumbing faucets as you gain access to the hidden cartridge. Always refer to the manufacturers’ websites for instructions on how to remove the cartridge.

Water heaters are somewhat easy to deal with. You’ll discover that you often need soldering skills in case the water-supply lines feeding the heater are copper. Be sure that you only put a shut-off valve on the cold water incoming line. Never put a valve on the hot-water line leaving the heater. The hot water line leaving the heater acts as a secondary pressure-relief pathway in case the heater malfunctions. Most codes require an expansion tank on the heater as well.

Drainage line repairs can be more problematic as the pipe sizes are larger, and they can be buried in ceilings, walls and floors. Common leaks under sinks and tubs happen in the P-traps and tubular piping that’s visible under most sinks and behind access panels of tubs and showers.

Be aware that drainage line repairs are mission critical. Serious health issues can result from faulty repairs. This is one reason that plumbing is a regulated vocation. The public health and well being is at stake when a person starts to fool around with drainage lines or the potable water-supply system.

Imagine what could happen if a person made an incorrect connection and polluted water flowed backwards into the public water supply. You don’t think this is possible? Talk to a fire chief who has a powerful pumper. He can hook up at a hydrant in front of your home and in certain situations suck the water from your home’s water pipes.

What if I told you that years ago champagne flowed out of homeowner’s faucets in Silverton, Ohio? A local winery left a critical valve open in a wine fermentation tank. The pressure of the fermenting wine was greater than the water main pressure. It forced champagne into the public water supply. Yes, it’s possible for crazy things like that to happen.

Column Q&A

Building Inspector

Posted on by Tim Carter

I was a pretty young pup when I had my first encounter with a building inspector. To be honest, I can’t tell you the exact outcome, but I’m sure everything went well. I don’t ever recall failing a building inspection, but on some of my jobs other subs failed electrical or other inspections because of small issues.

Building inspectors are necessary evils. I hate to put it in that light, but a building inspector with the wrong attitude can be a builder’s worst nightmare. What is that saying about absolute power corrupting? Some inspectors thrive off the power they wield over builders and subcontractors. I would be fascinated to see the psychodemographic analysis data about the psychological profile of most building inspectors. Something tells me it would be close to that of young police officers. Now mind you, I’m not saying all building inspectors and police officers are power freaks.

Building inspector jobs are sought frequently by contractors who used to work in the building industry. My conversations with many indicated they preferred to be around the activity, the sawdust, the mud and the outdoors, but they didn’t want the uncertainty of a paycheck. When you’re a building inspector, you tend to have steady employment and little fear of layoffs. Of course with the huge historic downturn in construction in 2008 and beyond, I’m quite sure several building inspectors at the bottom of the totem pole have lost their jobs.

Depending upon where you live, you’ll deal with a county building inspector or a city building inspector. I had to work with both in Cincinnati, OH. The city building inspectors only had jurisdiction within the city limits. But the county inspector could look at anything in the county. The interesting thing is that they used slightly different codes. Yes, each government body can modify the building code to suit the situation in their area. Imagine being a builder and having to keep all of that straight. You can do something correctly in one area and a mile away it becomes a code violation. Strange but true!

To become a building inspector you have to go through a certain amount of training. There are any number of building inspector certification programs throughout the nation. It’s important that you make sure you get the correct certification that’s recognized by the place you’re trying to get a job.

If you start studying to become a building code inspector be prepared to learn all about soil strength, concrete, reinforcing steel, beams, framing connectors, safety issues, handrails, etc. There are many things in the building code that are quite technical, and it’s really important that you grasp how all these things interact to make a structure that’s safe. That’s the primary purpose of the building code - to ensure a building is safe to occupy and will remain safe for a number of years.

Building inspector training can happen in the classroom to a certain degree, but the real education happens in the field on real job sites. The one thing you can say about many of the sections of the code is that the issues are black and white. Either something passes the code or it doesn’t. There are few gray areas. If you don’t believe me, just grab a copy of the code. Here’s an example: The code gives minimum and maximum dimensions for stair risers and treads. That’s something that’s crisp, can be measured and where there would be little room for argument.

If you decide to become a commercial building inspector, be prepared to study that much harder. The commercial building code is intensely complicated and expansive. Public safety in commercial buildings is paramount. If something goes wrong in a large commercial building that contains thousands of workers, shoppers, visitors, all sorts of bad jujumagumbo can happen.

When you become a building inspector, try to be understanding. What most builders want is an inspector that’s tough but fair. Resist the temptation to cut corners because you happen to like a particular builder. Be very careful of accepting gifts of any kind as that will flip a switch in your brain that makes you feel compelled to go easy on a builder.

Always think of all the people in the future that will occupy the building you’re inspecting. They are counting on you to make sure they’re safe. Never forget that you didn’t pass the code - you just are expected by the public to enforce it. Remember that some builders are like little children, they continually ask for favors just to see when you’ll cave in. Don’t do it. Stay strong and enforce the code.

Column Q&A

Your FREE Newsletter is Activated!

Posted on by Tim Carter

Welcome and Congratulations on activating your Newsletter!

Thanks again for subscribing to my AsktheBuilder.com newsletter. I promised you the Top Five Home-Improvement Tips of All Time and ways to start saving you time and money. Your money saving offer follows these tips.

Top Five Home-Improvement Tips of All Times.

You might be surprised by them. I urge you to print them out and have them handy anytime you are about to do a job or spend money on something around your home:

1. Plans - Yes, you may not think this is sexy, but this is where millions of dollars are wasted each year by homeowners. Perhaps tens of millions of dollars. If you're going to embark on a big project, stop and develop fantastic plans. Make sure your ideas work on paper. Pick out all of the things you want to eliminate the money pit of Allowances. Great plans also eliminate costly change orders. Even building a simple deck requires a great plan. Why? Because you can ensure the deck is large enough to fit all the furniture you want to have on it.

2. Read the Label - When was the last time you really read the product label or the installation instructions? If you goof up this very important step, you can void the warranty of the product, or significantly shorten its useful life. For example, when painting outdoors what does the label say about really cleaning the surface? What does it say about the air temperature? If the paint doesn't chemically cure before the temperature drops to a certain point, the paint can be ruined. What about using the correct adhesive with floor tile? What do the instructions say about the size of the notched trowel? Use the wrong one, and the tile will pop off the floor. How much will that cost to fix?

3. Building Code = Minimum Standards - Don't be fooled by a builder, remodeler or salesperson who says "Your job meets the building code!" Were you proud that you got a 70 percent on your tests when you were in school? That's what it's like when you pass a code inspection. Your project got a 70 percent. The Building Code is a set of MINIMUM Standards. You can always do a job that's better than the code. It will cost more, but usually not much, but it can last twice or three times as long.

4. Hidden Hazards - Older homes are filled with hidden hazards: asbestos, lead, bird and bat excrement, etc. You can get seriously ill or even die from exposure to things you may not even be aware of. Lead can be in clear varnishes in very old homes. Crawling around in a dusty attic can get you extremely ill if you breath in the wrong things. It's bad enough that splinters, power tools and other things can hurt you, but you at least can see many of these things. Always keep in mind that even silica dust from cutting concrete, cement-based backer board and other things is harmful. Wear great protective gear to minimize or eliminate getting poisoned.

5. Do the Math - Always - How many times have you heard, "You'll SAVE Money if you buy ........." Really? When do the savings start? Never forget this: If you have to SPEND money to SAVE money, your savings don't start to happen UNTIL you've recaptured ever penny you spent PLUS any interest you might have received had the money stayed in your savings account. What? You didn't pay for it with SAVED money? You used a credit card and are paying interest on the balance each month? That's Death on a Stick. If you're financing a money-savings installment, you must factor in ALL of the interest you'll pay over the life of the loan. Using borrowed money, you possibly will never save anything. Take the time to really calculate when you'll save money and how much.

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Click here to catch up and read past copies of my newsletters.

March 10, 2009 AsktheBuilder News And Tips

Posted on by Tim Carter

What’s in This Issue?

FEED BACK
RENEWABLE FOAM INSULATION
NEW ZEALAND, AU AND USA SHED COMMENTS
FANTASTIC INTERIOR DOORS
TANKLESS HEATERS
HABITAT'S RESTORE PROGRAM
SPECIAL DECK GRATING
RIDGID MICROEXPLORER DIGITAL INSPECTION CAMERA
CROWN MOLDING
INSULATION DVD

FOLLOW ME ON TWITTER

You better grab a cup of bean juice or some other comfort liquid. This newsletter is packed with information and tips. Strap yourself in.

FEEDBACK

Last week I mentioned how after I hit the Send button, I prepare for the incoming replies. Most of them are positive comments, but just as you might expect, I get my fair share of negative ones. Most of the time the person is complaining about not wanting to hear about my personal life. Last week I got an email from a man who didn't want to hear about my slippers - he just wanted hard-core home-improvement tips. I so wanted to reply to him mentioning that he gets the newsletter *for free*. But I restrained myself.

Needless to say, reading the negative comments really gives you a peek inside the heads of some people. If you're a person who works eight hours a day in a Customer Service position and fields negative calls like that, all I can say is God Bless You!

RENEWABLE FOAM INSULATION

I'm getting ready to start writing the specifications for my new home here in New Hampshire. The builder I'm using recently switched from using fiberglass to spray foam. I'm attracted to spray foam for a number of reasons. I used it many years ago for a customer, and it was an amazing product. I may have been one of the first builders in Cincinnati, OH, to use foam on a residential job.

In case you're wondering, I'm using a local builder because I want to enjoy the process and walk through the house each day taking photos and taping videos. I don't want to be involved in managing the subs and ordering materials and stressing out. But I digress.

So right now I'm trying to be as green as possible where it really makes sense. There's a tremendous amount of greenwashing going on right now where companies are saying their products are *green*, when in my opinion they look like the identical product from three years ago.

It appears the foam I may use is indeed a really green product and quite good. Icynene is sporting a new foam insulation that has my attention. It doesn't contain hydro-fluorocarbons (HFCs) and Polybrominated diphenyl ethers (PBDEs). Yikes! That was scary just typing those words.

This new Icynene product has castor oil in it with no chemical additives. Castor crops have all sorts of other benefits, and they don't compete with food crops. I'm going to get some testing information, and I'm going to visit a few job sites where it's being installed. I'll keep you posted. Read more about this green foam insulation.

NEW ZEALAND, AU AND USA SHED COMMENTS

Last week, I mentioned a great coffee-table book about sheds. I know from my own website records that sheds are popular. You may have been one of the 2,300 in just the past eight days to click to get more information about that book. However, I had the pleasure to hear from my friend Graham Green in New Zealand and Caelum Brice who lives in Australia as well. Sheds are BIG down under indeed! Kevin Allen also piped up.

Graham said,

"I don't know if you've ever visited the north of England but up in the grim north when a young man has impending marriage, his thoughts turn to shed.

The bride to be and her mates will occupy themselves with frippery whilst the men get the shed sorted out. This is so that he'll always have somewhere to go.

Here in New Zealand, we have a monthly glossy magazine with pretty high production values called: The Shed.

When you consider all of the things that have been invented in sheds and, indeed, in Britain are still manufactured in sheds I think that there is a case for state shed sponsorship. This idea is not very far from the English principle of providing city dwellers with 'an allotment' for growing vegetables. That started during the second World War and is going strong today. There are long waiting lists for council allotments.

So Tim, I hope we are going to get a design and build blog for your shed. I have but one suggestion for the mix. I put stuff called D-C Fix transparent window covering on my shed windows for a little bit of privacy. It comes in an ever increasing range of styles and densities and is just the job if you want a quick repair for a cracked pane or something to take the sting out of direct sunlight."

Graham, I'll for sure chronicle the construction of my shed. No worries there. You may get some interesting input from some of my subscribers about your *frippery* comment. I'll be sure to collect them and send along to you. Yikes!

Caelum wrote, "I've been getting your newsletters for a year or so and although they're US-based often find something interesting in them. Your link to Designer/Elegant Sheds reminded me of a great series of books about Australian sheds called Blokes and Sheds. It's really the opposite of "designer sheds", but well worth a look. The author/photographer Mark Thompson delves into the Australian backyard to find examples of blokes in their natural habitats! His other books are also worth checking out."

Kevin Allen lives here in the USA and wrote, "About sheds, I built mine myself and am very happy with it. I was stunned to see that 10' x 12' shed kits were selling for about $1,600 in this area. I went to the privately owned lumberyard that supplied me with the building materials for my new house. They had 5 trusses built exactly to my specs that were the skeleton of the shed. They cost about $50 total and no other 2" x 4"'s were needed for the walls. I had the other supplies (siding, shingle, nails, decking, etc.) delivered for no charge and ended up with a 12' x 12' shed for less money than the national stores wanted. My shed also has 12" overhang which keeps the rain out of the way and off the siding. I haven't seen that in the stores either.

My message to all is when you want to start a project, go to your local independent lumberyard for a competitive quote. In the end you may save money and get better quality materials like I did.

Thanks and keep doin' what you're doin'."

Kevin, I couldn't agree more. ALWAYS visit your local lumberyard. They always have more lumber than the home centers, usually better grades, more selection and lots of knowledgeable staff ready to give free advice.

FANTASTIC INTERIOR DOORS

Money may be very tight for you right now, but you want to desperately update the inside of your home. If you're like many, you might tend to overlook the interior doors of your home. Doors and the trim around them can really set the mood in a room.

I had the good fortune years ago to discover an amazing company in Canada that makes the best interior wood doors I've seen and installed. They also make exterior doors. There may be better ones, but I've not yet been introduced to them. Connie and Paul work together with other employees at Byrcon Wood Products to produce doors that will last generations.

Just about every interior door at my Cincinnati home is a gorgeous solid poplar door made by Paul and Connie. Check out this column to see a close up of one of my doors.

They shipped them right to my doorstep. It didn't matter if I wanted just one door or thirty. The doors are shipped with the hinge mortises complete, even if you want the traditional square mortise for square-butt hinges. That's what I have, as I wanted the traditional Victorian look in my home. Byrcon will be supplying the interior doors for my new home. Of that you can be quite sure.

When you see the number of styles of doors you can get from them, you'll be starry eyed. I'm a finish carpenter, and I can't begin to tell you how pleased I am with the fit and finish of my doors. Go visit Byrcon Wood Products web site and see what you think.

TANKLESS HEATERS

Alan is a subscriber to the newsletter. Last week he said, "If possible, could you discuss tankless water heaters in your newsletter in the future. I believe they now qualify for the tax credit also. Thank you in advance for your thoughts."

Alan, your email brings up several great points. The one is that I've covered this topic in great detail in the past, and the columns were waiting for you all along. All you had to do was type: tankless heaters into the Search Box at the top of any page at AsktheBuilder.com and you would have had your answers in seconds.

This happens each week. I get at least twenty or more emails after the newsletter goes out. In each and every case, I've already answered the question in a past column. To save yourself lots of typing and time, just go to my website and take your time using my Search tool. It's really powerful. But I digress, again.

Alan, here's what you need to know about tankless heaters. Pay VERY close attention to the real payback period. It can take many years for you to recapture in fuel savings the extra money you spend for the heater as well as the possible extra installation cost. I cover all of this in great detail in my past columns on tankless heaters. In some instances, people who install them actually end up spending more money each month in fuel costs. Why? Because there's now an endless supply of hot water!

HABITAT'S RESTORE PROGRAM

Deedra, from Wakefield, Rhode Island, is a subscriber. She reached out last week asking me to mention the ReStore program that's a part of Habitat for Humanity.

Deedra said, "Many affiliates throughout this country operate a retail operation called ReStore to offer donated building materials, appliances, furniture, and a variety of other useful products at very affordable prices. From the sale of these items, additional funds are generated to support the building of more homes. Individuals and businesses who provide inventory items to a ReStore are given a receipt for their tax-deductible donation. Different ReStore operations have specific lists of items they want, or don't want, but all items are in good and useable condition. Many ReStore facilities can even provide a pick-up service."

Go here to discover more about ReStore.

SPECIAL DECK GRATING

I have a huge problem at my New Hampshire house. Thousands of other people have it as well. Many houses here in New England have no gutters and they have wood decks attached to the houses. When it rains or the snow melts, the water dropping from the roof splashes onto the siding and doors. I've visited all the local hardware stores, the home centers and went online doing an exhaustive search only to come up empty handed for a solution to the problem.

I'm looking for a grating system that I can cut into the planking of my deck. Ideally it would be about 4-inches wide and the gaps between the grating would be substantial so that drops of water would make it through without splashing. The grating would have to be installed flush with the decking to prevent problems with bare feet. It also needs to be corrosion resistant. Have you seen a product made for this specific purpose? Can you contact me with a link to it?

RIDGID MICROEXPLORER DIGITAL INSPECTION CAMERA

About a month ago, I tested a super digital inspection camera. This tool has a 3-foot flexible cable with a camera and LED lights at the end of it. You only have to drill a small hole to get the camera into a wall or ceiling.

At the other end of the tool is the screen. You see in color what the camera is seeing. When equipped with an SD storage chip, you can take digital photos and videos of what your looking at. It's perfect for all those places you can't see! Read the column I wrote about this tool. It really covers camera inspection.

CROWN MOLDING

Earlier, I mentioned interior doors as a remodeling project that really spices up your home. Another thing you can do to set off a room is add crown molding. If you want a few tips, watch this crown-molding video of mine.

INSULATION DVD

It's nearly the end of winter and summer is almost here. Insulation can help you lower your energy bills. While it's not the perfect answer, insulation does work.

I taped a pretty informative DVD a few years back covering many types of insulation and some tips in working with it. We've decided to put them on sale for only $9.97 in an effort to help you lower your fuel costs. There are only a limited number available in the warehouse, and we will not be reordering these. If you decide to get one, you'll own a piece of AsktheBuilder history indeed!

That's enough for this week. I'm afraid of giving you sensory overload. Next issue I'll be giving you a boatload of links to new columns I've written. There are many!

AsktheBuilder.com

How To Screen Porch

Posted on by Tim Carter

When you see me write how to screen porch, you may wonder if my building skills are as poor as my grammar! Rest assured that I know it should be how to screen a porch, but I’m just responding to the habits of all those who have become addicted to instant gratification on the Internet. People are in such a hurry they just don’t have time to type in an extra letter and a space. It’s crazy but true.

I’ve built my fair share of screened porches over the years. They are really fun projects because they go from start to finish so quickly. Once the rough frame is up and the roof is done, you can have a finished structure in just days. This assumes you had a local mill construct the screen panels for you in advance. Even if you decide to go to all the trouble to make the panels, the time frame is short.

If you are in a rush to get your screened porch built, you may have typed how to screened porch to discover this column. No worries as in just a few short minutes I’ll share some very important tips with you. What you really were searching for was how to screen in a porch. I understand, as I’ve worked for many an impatient homeowner.

There are any number of ways to build a screened-in porch. The classic look is to use wood for the structure and the screened panels. Many camp houses by lakes have these. You’ll see them all over New England at lake houses or camps. But go south and you’ll quickly discover screened porches made entirely from aluminum. Down South the heat, humidity and insects destroy wood like The Who shattered their guitars, amps and drums. Aluminum is simply the better material to use when your faced with wood rot.

As you start to plan your screened porch, the first thing you should to do is make a visit to the zoning and planning office in your town or city. There often are zoning regulations that control the size and how close these structures can be to your property lines. So as not to waste lots of money on plans, make sure you can build the porch onto your home with no or minimal hassle from your government officials.

You may have to get a variance in certain cases to construct the porch. A variance is permission to build when your porch plans don’t meet the letter of the law. Many zoning laws are written that in order to get a variance, you have to prove a hardship in being able to comply with the zoning laws. Simply demonstrate to the officials what your hardship is. You better have a good reason. I know as I used to sit on my village’s Planning and Zoning Board for eight years and attended many a zoning hearing.

To build a screened porch, you’ll have to have moderate carpentry skills and roofing talents. Depending on how many creature comforts you want, you may need electrical skills as you might want lights, a paddle fan and electrical outlets on the porch. Electrical wiring on a screened porch is problematic as you can’t hide the cables in wall studs like an ordinary wall. Seasoned electricians and carpenters know how to bury conduit behind trim lumber on wood screened porches. Aluminum porches can be extremely challenging when it comes to electrical outlets on each wall of the porch.

If you typed how to build screen porch, I knew you weren’t one of those old Hollywood actors playing the part of a native American. What you really wanted to know was how to build a screen porch. Understand that one of the first decisions you have to make is what will the floor of the porch be? Will you have a concrete slab, or will you build your screened porch on top of a wood deck? It can be done successfully on both surfaces.

Keep in mind that you’ll always have to deal with water. As much as you try to prevent it, driving rain will one day make its way into the porch. You need to plan for how this water will make its way naturally back outdoors, without you having to mop it up or use a wet-dry vacuum. Drainage slots need to be engineered into the bottoms of the screen panels, and the floor of the porch needs to always slope ever so slightly to the exterior walls. You surely don’t want water ponding on the floor of the porch.

Remember that a screened porch is not any different than a regular room addition. This means if you live in an area that experiences cold weather, there must be a proper foundation under each of the bearing posts of the porch, and these must be set below the frost level in your area.

Concrete piers used as frost footing must be wider at the bottom than at the top of the pier. Typically, the opposite happens as you dig. Post holes tend to be narrower at the bottom than the top looking like an ice-cream cone. This is a huge mistake because as the frost penetrates down into the soil, it actually pushes the cone-shaped concrete out of the ground. Always make the bottom of the pier hole larger than the top by at least 4 to 6 inches.

Be sure to use high-quality treated lumber as the framing for the porch at least up to the beams that support the roof. You don’t want the posts to ever rot causing the porch to tumble down.

Column Q&A

Fieldstone

Posted on by Tim Carter

Fieldstone is an interesting word. Its origin is based on an annual ritual that early farmers, and farmers today, had to perform each spring. After the snow would melt off the fields, there would be stones popping up through the soil where none had been the previous fall.

These rocks are forced up little by little each winter season through the soil by frost action, and every year some finally burst through like a little chick pops out of an egg. Since these stones were discovered in the fields, the farmers would call them fieldstone. See Mom, that college tuition paid off! When I went to college, I majored in geology, and learned all about frost and stones at that time.

It didn’t take farmers long to figure out what to do with these seemingly pesky stones. The first use of the stones was for foundations to the homes, barns and outbuildings as well as a fieldstone fireplace or two. But as more stones floated up to the surface, farmers discovered they were perfect for a fieldstone wall. I’m fortunate to have many of these ancient fieldstone walls on my land in New Hampshire. When constructed properly, these walls can last hundreds of years without any mortar between the stones or a foundation!

Travel to different parts of the USA and you’ll see a fieldstone home or two both in the country and even the city. I can take you to any number of homes in Cincinnati, OH, where fieldstones were used as the exterior skin of the home.

One of my own jobs incorporated a unique use of fieldstone. I built a splendid room addition for Matthew Motz on Clough Pike in eastern Cincinnati. Matt was an amazing man who loved simplicity and times gone by. He wanted the entire end wall of the basement family room as well as the wall above in his bedroom to be made from fieldstone. Suffice it to say it was drop-dead gorgeous.

The fieldstone for Matt’s interior walls was installed exactly how I would install a fieldstone veneer on the exterior of a home. A veneer is just that - a thin coating of something that you see as the final layer. You can build a solid stone wall if you want, and many older homes are constructed this way, but they are not very energy efficient. By adding a fieldstone veneer to a frame wall, or some other highly insulated masonry bearing wall, you get the look of a solid stone wall, but the efficiency of a well-insulated wall.

When you install a stone veneer, the stone needs only be 4 or 5-inches deep. You stack them on top of one another using varying amounts of mortar depending upon the look you want. Every 16 inches of vertical height of the wall, you need to install corrugated metal strips that are cemented into the rock wall and bent up onto the stud wall and nailed to the studs. These metal strips prevent the stone veneer from tipping over and falling to the ground. Believe me, it’s happened with stone and brick veneers in many locations.

Fieldstone construction is an art. Often the stone masons can be seen chipping away at the rocks to make dressed fieldstone so that each stone can fit perfectly adjacent to other stones. You can see this done on many a fieldstone retaining wall that’s made from coarse fossilized limestone. Rounded fieldstone will rarely be dressed. The masons simply look for different sizes of stone that work well together.

Natural fieldstone can be found throughout New England, the upper Midwest and in farming areas of the West. If you want to see it in its splendor, go on a day road trip out into the country and see if you can talk with a farmer. Ask if he can take you out to a field to see one of the beauties that’s sticking its nose out of the ground. This may seem extreme, but it could make for a very fun day. You just may luck out and meet a fascinating farmer that will be glad to take you on a small tour of his land and farm. Stranger things have happened!

Column Q&A

Wall Cabinet

Posted on by Tim Carter

A wall cabinet is perhaps the second most-needed cabinet in a house. I say this as virtually every kitchen has a countertop, and base cabinets are the most-common support used for this heavily used flat surface. You’ll almost always see wall cabinets in a kitchen, but it’s possible to survive without them as open shelves can be used.

What you may find amazing is the popularity of bathroom wall cabinets. Many people forget that a bathroom wall cabinet will fit nicely over a toilet. You can place a cabinet that’s 24-inches wide by 42-inches tall if you want over a toilet. All sorts of bulky bathroom items can be placed in this bath wall cabinet, instead of trying to stuff it in the tiny vanity base cabinet or a medicine cabinet that’s got a mirror.

A wall-mount cabinet is almost always attached to a wall using 3-inch-long screws that penetrate a wood rail at the top and bottom of the cabinet. It’s very important that these screws go into a wall stud. The weight of a wall cabinet that contains ceramic plates or glasses can be in the hundreds of pounds. Years ago, the sides of a wall mounted cabinet in our kitchen started to pull away from the rail that was screwed into the wall. It was a 42-inch-wide wall cabinet filled with plates, cups and bowls that simply couldn’t handle all the weight.

Another overlooked location you can use reclaimed wall cabinets is in your garage, basement workshop or in a shed. I have at least one wall storage cabinet in each of these locations at my home. Many of the cabinets were salvaged from my own jobs or are my own hand-me-downs as I’ve remodeled and removed cabinets from my own home.

My Aunt Juanita had a gorgeous curio wall cabinet in her house. I’ll never forget the stunning cut-glass figurines she had in that cabinet. I’ve seen similar cabinets like these at antique stores that have a line of furniture. If you hunt around, you’ll possibly score a great curio cabinet that has style, class and undoubtedly some stories to tell.

Cabinets can be any color, and even stained wood. But don’t discount a white wall cabinet. One of the last major kitchen remodeling jobs I did contained these gleaming white cabinets. They had a glossy finish that made them shine as if a buffer had just stopped spinning. In my own kitchen here in New Hampshire, I have white wall and base cabinets. When the walls are painted a different color or are wallpapered, the white cabinets really stand out.

A glass wall cabinet is rarely found in a residential home unless the home is one that features modern architecture and interior design. You’ll typically discover these glass cabinets in commercial stores as they work well to display items and keep them safe. If you install a glass wall cabine,t or even a cabinet with glass doors, you’ll quickly discover that you need to really have things nice and neat inside the cabinet as they’re always seen. Accent lighting in these cabinets really allows you to show off the contents in the cabinet.

Perhaps the most common cabinet you’ll find is a wood wall cabinet. Wood is easy to work with and it’s a sustainable commodity. I have a metal wall cabinet, that was made in the 1950’s, in a hallway at my old home. The quality of this metal cabinet is stunning. You can’t say that about all wood cabinets, as many cheaper ones are built to minimum standards. Let price be your barometer when you are looking for quality. Well-made cabinets will cost more money.

A corner wall cabinet is a mainstay in most kitchens. The most common ones come with a diagonal door and a lazy Susan inside that allows you to access the contents of the cabinet. There are other corner cabinets that have very sophisticated pull out shelves that also rotate giving you access to the deep inside corner that would be otherwise hard to reach. To really get a good idea of all the clever corner cabinet possibilities, visit several cabinet showrooms at businesses that specialize in cabinets. You’ll not see all the options at a typical home center.

If you want a free garage wall cabinet, all you have to do is contact a local remodeling company. If you tell them you’ll take cabinets off their hands, they’ll often give them to you the next time they do a kitchen remodeling job. You may have to wait, so build relationships with several remodeling companies and see if they will help you out.

Column Q&A

Roof Repair

Posted on by Tim Carter

Roof repair is one issue just about every homeowner frets about. Water leaking into a home can cause serious damage in a short amount of time. Just one leak from one storm can cause an entire drywall ceiling to fall dropping mushy gypsum board and messy fiberglass insulation onto you and your possessions.

If you have a traditional asphalt shingle roof, roofing repair is often not that hard. Let’s say you have a damaged shingle that needs to be replaced. Watch my video to discover how a flat pry bar, a hammer and a few nails allow you to remove the old shingle and install a new one in minutes.

Roof repairs involving metal flashing are more problematic. You may have to call in a real professional to deal with these as it can be hard to get the new flashing to connect to the roof and the adjacent wall, chimney, skylight or plumbing vent pipe. Realize that 95 percent of roof leaks happen at flashings. Don’t ever underestimate the difficulty of installing flashings the correct way.

Flat roof repair can be as bewitching as a full moon on Halloween. The actual location of the leak in the roofing material can be many feet away from where you may see the leak manifest itself indoors. The same is true for leaks on sloped roofs. Flat roofs pose special problems for a number of reasons. The sun’s ultraviolet (UV) rays strike the roof at a 90-degree angle at high noon when they pass through the least amount of atmosphere. These intense invisible rays can rapidly deteriorate roofing materials. Add to that the countless expansion / contraction cycles the roofing materials experience each day and you can see why the seams where layers of material meet can be stressed and stretched easily.

Roofing repairs attempted by a rookie homeowner should be done with great care. Not only is it dangerous to work on roofs, you can cause more harm than good, if you are not careful. When working on sloped roofs with asphalt shingles, note how one layer overlaps the other. This engineering principal is what allows the water to stay out of your home. I can’t tell you the number of times I’ve seen a plumbing vent flashing installed where the top edge is on top of the shingles, not under them. The rookie homeowner smeared roofing cement on the seam or caulked it hoping that would stop water from running under the flashing.

To repair a roof properly, take the time to do some research. Read many of my past columns to get a feel of how the different roofing materials connect and work together. You may be tempted to use aluminum flashing material on a masonry chimney because aluminum is so easy to work with. It’s a mistake as the alkaline chemicals in the mortar will corrode the aluminum over time. You may want to use caulk instead of soldering tin. Caulk, in my opinion, is not a permanent roofing material. There are some specialized commercial caulks used on flat roofs, but some of these are formulated to work only with special materials. Beware of caulk on residential roofs. They’re not needed as there are other time-tested methods that work and will keep your home dry.

Roof leak repair doesn’t have to be scary. There are tough roofs to work on no doubt. Attempting roof repairing on a steep slate roof repair should be left to the professionals. The same is true for metal roof repair or even tile roof repair. These are tricky materials to work with. But you should be able to successfully do home roof repair if you have a low-slope roof, a cool day and the right attitude.

As I stated earlier, shingle roof repair is by far the easiest. It’s best to attempt this task on a warm, but not hot day. Working with asphalt shingles on a cold day is not a great idea. Asphalt gets very brittle in cold weather, and it’s easy to crack the shingles. In warm weather, the asphalt shingles are very manageable. But beware of hot days. The shingles can get so hot you’ll burn your hands easily. You can also get dehydrated rapidly working on hot roofs. Dehydration can contribute or intensify vertigo causing you to become dizzy and possibly fall.

Remember that roof flashing repair is the most challenging and the most important one to have done correctly. If you don’t know exactly what to do, absolutely call in a professional to repair your leaking roof at the flashing location. The real pros who work with tin flashing will come with their charcoal pots, special soldering irons, ruby fluid and magic sticks of lead solder.

It’s craftsmanship at its best to see roofers who can carefully solder a vertical seam in tin flashing. I can do it, but not nearly as fast and as gorgeous as the late Bill Siegel. Bill was a talented roofer who could solder tin so it was watertight and looking like it was a work of art. We had to send Bill back to Heaven years ago because God needed a real pro to fix a few leaks up in the sky. Rest in Peace Bill!

Column Q&A